Miller Electric 6000 manual From Miller to You

Page 2
Miller is the first welding equipment manufacturer in the U.S.A. to be registered to the ISO 9001 Quality System Standard.

From Miller to You

Thank you and congratulations on choosing Miller. Now you can get the job done and get it done right. We know you don’t have time to do it any other way.

That’s why when Niels Miller first started building arc welders in 1929, he made sure his products offered long-lasting value and superior quality. Like you, his customers couldn’t afford anything less. Miller products had to be more than the best they could be. They had to be the best you could buy.

Today, the people that build and sell Miller products continue the tradition. They’re just as committed to providing equipment and service that meets the high standards of quality and value established in 1929.

This Owner’s Manual is designed to help you get the most out of your Miller products. Please take time to read the Safety precautions. They will help you protect yourself against potential hazards on the worksite.

We’ve made installation and operation quick and easy. With Miller you can count on years of reliable service with proper maintenance.

And if for some reason the unit needs repair, there’s a Troubleshooting section that will help you figure out what the problem is. The parts list will then help you to decide the exact part you may need to fix the problem. Warranty and service information for your particular model are also provided.

Miller Electric manufactures a full line

of welders and welding related equipment. For information on other quality Miller

products, contact your local Miller distributor to receive the latest full line catalog orindividual catalog sheets. To locate your nearest

distributor or service agency call 1-800-4-A-Miller, or visit us at www.MillerWelds.com on the web.

Working as hard as you do

every power source from Miller is backed by the most hassle-free warranty in the business.

Miller offers a Technical Manual which provides more detailed service and parts information for your unit. To obtain a Technical Manual, contact your local distributor. Your distributor can also supply you with Welding Process Manuals such as SMAW, GTAW, GMAW, and GMAW-P.

Image 2
Contents Description OM-499Processes From Miller to You Table of Contents Page Symbol Usage Arc Welding HazardsEngine Hazards Compressed Air Hazards EMF Information Principal Safety StandardsCalifornia Proposition 65 Warnings Radiation can cause interferenceUN Choc Électrique peut tuer Signification des symboles− Consignes DE Sécurité − Lire Avant Utilisation LES Fumées ET LES GAZ peuvent être dangereuxDES Pièces Chaudes peuvent provoquer des brûlures graves LE Soudage peut provoquer un in- cendie ou une explosionDES Particules Volantes peuvent blesser les yeux LE Bruit peut affecter l’ouïeLA Chaleur DU Moteur peut pro- voquer un incendie ’EXPLOSION DE LA Batterie peutDES Organes Mobiles peuvent provoquer des blessures ’AIR Comprimé peut provoque r des blessuresPrincipales normes de sécurité Information sur les champs électromagnétiquesWeld, Power, And Engine Specifications − SpecificationsSymbol Definitions Welding Weld Output Rated Maximum Generator PowerDo not move or operate unit where it Dimensions, Weights, And Operating AnglesFuel Consumption Kohler-Powered Units Be damaged or unit could tipDuty Cycle Fuel Consumption Honda-Powered UnitsExceeding duty cycle can damage unit and void warranty Continuous WeldingGenerator Power Curves Hz ModelVolt-Ampere Curves MAX MID MINGrounding Generator To Truck Or Trailer Frame − InstallationInstalling Welding Generator Fuel Grounding Generator When Supplying Building SystemsEngine Prestart Checks Kohler-Powered Units Oil+ − Engine Prestart Checks Honda-Powered UnitsConnecting The Battery Electric-Start Models Only Connect negative − cable lastConnecting To Weld Output Terminals Selecting Weld Cable Sizes50 Hz 60 Hz Controls Kohler-Powered Units− Operating the Welding Generator 60 Hz 50 Hz Controls Honda-Powered Units See SectionRecoil-Start 2Electric-Start Description Of Controls Honda-Powered Units See Section 120 V x 10 a + 240 V x 9 a = 3.5 kVA/ KW Generator Power Panel 495 218 USA− Operating Auxiliary Equipment South Africa South America Optional Generator Power PanelsGenerator Power Panel 495 Australia Europe AsiaGenerator Power Panel Ratings It exceeds 5500W− Maintenance Maintenance Label50 h Routine Maintenance20 h 100 hWeld/Power Speed Adjustment Overload Protection Honda-Powered UnitsAdjusting Engine Speed Kohler-Powered Units Idle Speed AdjustmentPilot Screw Throttle Stop Screw Adjusting Engine Speed Honda-Powered UnitsThrottle Control Lever Adjustment Screw Stop engine. Close fuel valveGenerator Power − TroubleshootingTroubleshooting WeldingEngine Check battery voltage electric-start models onlyViscosity oil for operating temperature Circuit board PC1− Electrical Diagrams Circuit Diagram For Welding Generator 1Circuit Diagram For Welding Generator 2 Wiring Diagram For Auxiliary Power Panels 1 Wiring Diagram For Auxiliary Power Panels 2 − Generator Power Guidelines Selecting EquipmentEarth ground if supplying Grounding When Supplying Building SystemsHow Much Power Does Equipment Require? Volts 115 Amps Resistive LoadIndustrial Motors Rating Starting Watts Running Watts Approximate Power Requirements For Industrial MotorsApproximate Power Requirements For Farm/Home Equipment Farm/Home Equipment Rating Starting Watts Running WattsApproximate Power Requirements For Contractor Equipment Contractor Rating Starting Watts Running WattsSingle-Phase Induction Motor Starting Requirements Power Required To Start MotorHow Much Power Can Generator Supply? KVA/HP x HP xTypical Connections To Supply Standby Power Work like a ProSelecting Extension Cord Use Shortest Cord Possible Current Load Watts Amperes− Stick Welding Smaw Guidelines Stick Welding ProcedureWeld current starts when electrode touches work- piece Striking an Arc − Tapping Technique Electrode and Amperage Selection ChartStriking an Arc − Scratch Start Technique Positioning Electrode Holder Poor Weld Bead CharacteristicsGood Weld Bead Characteristics 10-30 9090 End View of Work AngleConditions That Affect Weld Bead Shape Electrode Movement During WeldingTee Joint Butt JointsLap Joint 16 in 1.6 mm Tack WeldsWeld Test Troubleshooting − PorosityTroubleshooting − Excessive Spatter Possible Causes Corrective ActionsTroubleshooting − Excessive Penetration Troubleshooting − Incomplete FusionTroubleshooting − Lack Of Penetration Troubleshooting − Distortion Troubleshooting − Burn-ThroughTroubleshooting − Waviness Of Bead − Parts List Main AssemblyDia Part Dia Part Mkgs Description Quantity Generator Power Panels Item Dia Part Mkgs Description Quantity Work like a Pro Support ServiceYour distributor also gives Your distributor and/or equipment manufacturer’s Miller Electric Mfg. CoFor assistance in filing or settling claims, contact Transportation Department