Miller Electric 6000 Engine Prestart Checks Honda-Powered Units, +, Connect negative − cable last

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5-5. Engine Prestart Checks (Honda-Powered Units)

1/2 in

 

(13 mm)

Full

 

Gasoline

 

1

Open

Full

Check all fluids daily. Engine must be cold and on a level surface. Unit is shipped with 10W30 engine oil.

Engine stops if oil level gets too low.

.Follow run-in procedure in en- gine manual.

1Fuel Valve Open valve.

.Close fuel valve before moving unit or carburetor may flood and make starting difficult.

Fuel

Add fresh fuel before starting engine the first time (see mainte- nance label for specifications). Fill fuel tank up to 1/2 in. (13 mm) from top to allow room for expansion. Check fuel level on a cold engine before use each day.

Oil

After fueling, check oil with unit on level surface. If oil is not up to full mark on dipstick, add oil (see main- tenance label).

.To improve cold weather starting:

Keep battery in good condition. Store battery in warm area.

Use correct grade oil for cold weather.

802 094-A

5-6. Connecting The Battery (Electric-Start Models Only)

Y Turn Engine Switch to Off (electric-start models only).

Y Connect negative (−) cable last.

+

Tools Needed:

3/8, 1/2 in

802 524 / Ref. S-0756-D

OM-499 Page 16

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Contents Description OM-499Processes From Miller to You Table of Contents Page Symbol Usage Arc Welding HazardsEngine Hazards Compressed Air Hazards Principal Safety Standards California Proposition 65 WarningsEMF Information Radiation can cause interferenceSignification des symboles − Consignes DE Sécurité − Lire Avant UtilisationUN Choc Électrique peut tuer LES Fumées ET LES GAZ peuvent être dangereuxLE Soudage peut provoquer un in- cendie ou une explosion DES Particules Volantes peuvent blesser les yeuxDES Pièces Chaudes peuvent provoquer des brûlures graves LE Bruit peut affecter l’ouïe’EXPLOSION DE LA Batterie peut DES Organes Mobiles peuvent provoquer des blessuresLA Chaleur DU Moteur peut pro- voquer un incendie ’AIR Comprimé peut provoque r des blessuresPrincipales normes de sécurité Information sur les champs électromagnétiques− Specifications Symbol DefinitionsWeld, Power, And Engine Specifications Welding Weld Output Rated Maximum Generator PowerDimensions, Weights, And Operating Angles Fuel Consumption Kohler-Powered UnitsDo not move or operate unit where it Be damaged or unit could tipFuel Consumption Honda-Powered Units Exceeding duty cycle can damage unit and void warrantyDuty Cycle Continuous WeldingGenerator Power Curves Hz ModelVolt-Ampere Curves MAX MID MINGrounding Generator To Truck Or Trailer Frame − InstallationInstalling Welding Generator Grounding Generator When Supplying Building Systems Engine Prestart Checks Kohler-Powered UnitsFuel OilEngine Prestart Checks Honda-Powered Units Connecting The Battery Electric-Start Models Only+ − Connect negative − cable lastConnecting To Weld Output Terminals Selecting Weld Cable Sizes50 Hz 60 Hz Controls Kohler-Powered Units− Operating the Welding Generator 60 Hz 50 Hz Controls Honda-Powered Units See SectionRecoil-Start 2Electric-Start Description Of Controls Honda-Powered Units See Section 120 V x 10 a + 240 V x 9 a = 3.5 kVA/ KW Generator Power Panel 495 218 USA− Operating Auxiliary Equipment Optional Generator Power Panels Generator Power Panel 495South Africa South America Australia Europe AsiaGenerator Power Panel Ratings It exceeds 5500W− Maintenance Maintenance LabelRoutine Maintenance 20 h50 h 100 hOverload Protection Honda-Powered Units Adjusting Engine Speed Kohler-Powered UnitsWeld/Power Speed Adjustment Idle Speed AdjustmentAdjusting Engine Speed Honda-Powered Units Throttle Control Lever Adjustment ScrewPilot Screw Throttle Stop Screw Stop engine. Close fuel valve− Troubleshooting TroubleshootingGenerator Power WeldingCheck battery voltage electric-start models only Viscosity oil for operating temperatureEngine Circuit board PC1− Electrical Diagrams Circuit Diagram For Welding Generator 1Circuit Diagram For Welding Generator 2 Wiring Diagram For Auxiliary Power Panels 1 Wiring Diagram For Auxiliary Power Panels 2 − Generator Power Guidelines Selecting EquipmentGrounding When Supplying Building Systems How Much Power Does Equipment Require?Earth ground if supplying Volts 115 Amps Resistive LoadApproximate Power Requirements For Industrial Motors Approximate Power Requirements For Farm/Home EquipmentIndustrial Motors Rating Starting Watts Running Watts Farm/Home Equipment Rating Starting Watts Running WattsApproximate Power Requirements For Contractor Equipment Contractor Rating Starting Watts Running WattsPower Required To Start Motor How Much Power Can Generator Supply?Single-Phase Induction Motor Starting Requirements KVA/HP x HP xTypical Connections To Supply Standby Power Work like a ProSelecting Extension Cord Use Shortest Cord Possible Current Load Watts Amperes− Stick Welding Smaw Guidelines Stick Welding ProcedureWeld current starts when electrode touches work- piece Striking an Arc − Tapping Technique Electrode and Amperage Selection ChartStriking an Arc − Scratch Start Technique Poor Weld Bead Characteristics Good Weld Bead CharacteristicsPositioning Electrode Holder 10-30 9090 End View of Work AngleConditions That Affect Weld Bead Shape Electrode Movement During WeldingButt Joints Lap JointTee Joint 16 in 1.6 mm Tack WeldsTroubleshooting − Porosity Troubleshooting − Excessive SpatterWeld Test Possible Causes Corrective ActionsTroubleshooting − Excessive Penetration Troubleshooting − Incomplete FusionTroubleshooting − Lack Of Penetration Troubleshooting − Distortion Troubleshooting − Burn-ThroughTroubleshooting − Waviness Of Bead − Parts List Main AssemblyDia Part Dia Part Mkgs Description Quantity Generator Power Panels Item Dia Part Mkgs Description Quantity Work like a Pro Support ServiceYour distributor also gives Miller Electric Mfg. Co For assistance in filing or settling claims, contactYour distributor and/or equipment manufacturer’s Transportation Department