Miller Electric 6000 manual Item Dia Part Mkgs Description Quantity

Page 57

Item Dia.

Part

 

 

 

No.

Mkgs.

No.

Description

Quantity

 

 

 

 

Figure 13-2. Generator Power Panels (Figure 13-1, Item 39)

 

 

 

Generator Power Panel 495 218 (USA)

 

. . .

1

. . . . . . . . . . . . . .

. 495 220

. . PANEL, generator power assembly

. . . 1

. . .

2

. . . . . . . . . . . . . .

. 495 216

. . OVERLAY

. . . 1

. . .

3

. . . . CB1 . . . . . 495 183

. . CIRCUIT BREAKER, 30A

. . . 1

. . .

4

. . . . . . . . . . . . . .

. 007 467

. . RECEPTACLE, twistlock grd 2P3W 30A 125 V

. . . 1

. . .

5

. . . . . . . . . . . . . .

. 408 898

. . RECEPTACLE, duplex 115 V 20 A

. . . 2

. . .

6

. . CB2, CB3 . .

. 495 246

. . CIRCUIT BREAKER, 20A

. . . 2

Generator Power Panel 495 315 (USA)

 

. . .

7

. . . . . . . . . . . . . .

. 495 314

. . PANEL, generator power assembly

. . . 1

. . .

8

. . CB1, CB2 . .

. 495 245

. . CIRCUIT BREAKER, 15A

. . . 2

. . .

9

. . . . . . . . . . . . . .

. 404 089

. . RECEPTACLE, Duplex 230 V S. American

. . . 1

. . . 10

. . CB3, CB4 . .

. 495 246

. . CIRCUIT BREAKER, 20A

. . . 2

. . . 11

. . . . . . . . . . . . . .

. 408 898

. . RECEPTACLE, Duplex 115 V 20 A U.S. . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Generator Power Panel 495 253 (South Africa)

. . . 12 . . . . . . . . . . . . . . . 495 252 . . PANEL, generator power assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

. . . 13 . . CB1, CB2 . . . 495 245 . . CIRCUIT BREAKER, 15A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Generator Power Panel 495 289 (Australia)

. . . 14 . . . . . . . . . . . . . . . 495 254 . . PANEL, generator power assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

. . . 15 . . CB1 - CB4 . . 495 245 . . CIRCUIT BREAKER, 15A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Generator Power Panel 495 219 (USA)

. . . 16 . .

. . . . . . . . . . . . .

495 220

. . PANEL, generator power assembly

1

. . . 17 . .

CB1, CB2 . . .

495 182

. . CIRCUIT BREAKER, 25A

2

. . . 18 . .

CB3, CB4 . . .

495 246

. . CIRCUIT BREAKER, 20A

2

. . . 19 . .

. . . . . . . . . . . . .

495 217

. . OVERLAY

1

. . . 20 . .

. . RC1 . . . . . 129 067

. . RECEPTACLE, tw lk grd 3P4W 30A 125/250V

1

. . . . . . . .

. . . . . . . . . . . . .

088 898

. . PLUG, tw lk grd 3P4W 30A 125/250V

 

. . . 21 . .

RC2, RC3 . . .

141 432

. . RECEPTACLE, str dx grd 2P3W 20A 125V

2

. . . . . . . .

. . . . . . . . . . . . .

073 690

. . PLUG, str grd armd 2P3W 15A 125V

 

Generator Power Panel 495 290 (Europe)

 

. . . 22 . .

. . . . . . . . . . . . .

495 282

. . PANEL, generator power assembly

1

. . . 23 . .

CB1, CB2 . . .

495 245

. . CIRCUIT BREAKER, 15A

2

Generator Power Panel 495 288 (S. America)

 

. . . 24 . .

. . . . . . . . . . . . .

495 287

. . PANEL, generator power assembly

1

. . . 25 . .

. CB1-4 . . . . 495 245

. . CIRCUIT BREAKER, 15A

4

Generator Power Panel 495 283 (S.E. Asia)

 

. . . 26 . .

. . . . . . . . . . . . .

495 282

. . Panel, generator power assembly

1

. . . 27 . .

CB1, CB2 . . .

495 245

. . CIRCUIT BREAKER, 15A

2

Generator Power Panel 495 298 (USA)

 

. . . 28 . .

. . . . . . . . . . . . .

495 220

. . PANEL, generator power assembly

1

. . . 29 . .

. . CB1 . . . . . 495 183

. . CIRCUIT BREAKER, 30A

1

. . . 30 . .

CB2, CB3 . . .

495 246

. . CIRCUIT BREAKER, 20A

2

. . . 31 . .

. . RC1 . . . . . 007 467

. . RECEPTACLE, tw lk grd 2P3W 30A 125V

1

. . . . . . . .

. . . . . . . . . . . . .

605 797

. . PLUG, tw lk 3P3W 20A 125V

 

. . . 32 . .

RC2, RC3 . . .

141 432

. . RECEPTACLE, str dx grd 2P3W 20A 125V

2

. . . . . . . .

. . . . . . . . . . . . .

073 690

. . PLUG, str grd armd 2P3W 15A 125V

 

Generator Power Panel 495 278 (Canada−CSA)

 

. . . 33 . .

. . . . . . . . . . . . .

495 277

. . PANEL, generator power assembly

1

. . . 34 . .

. . CB1 . . . . . 203 095

. . CIRCUIT BREAKER, 25A

1

. . . . . . . .

. . . . . . . . . . . . .

202 631

. . COVER, circuit breaker

1

. . . . . . . .

. . . . . . . . . . . . .

202 630

. . BRACKET, mtg circuit breaker cover

1

. . . 35 . .

CB2, CB3 . . .

495 246

. . CIRCUIT BREAKER, 20A

2

. . . 36 . .

. . RC1 . . . . . 129 067

. . RECEPTACLE, tw lk grd 3P4W 30A 125/250V

1

. . . . . . . .

. . . . . . . . . . . . .

088 898

. . PLUG, tw lk grd 3P4W 30A 125/250V

 

. . . 37 . .

. . RC2 . . . . . 141 432

. . RECEPTACLE, str dx grd 2P3W 20A 125V

1

. . . . . . . .

. . . . . . . . . . . . .

073 690

. . PLUG, str grd armd 2P3W 15A 125V

 

NOTE: Replacement receptacles not listed can be found at your local hardware or electrical supply store.

To maintain the factory original performance of your equipment, use only Manufacturer’s Suggested Replacement Parts. Model and serial number required when ordering parts from your local distributor.

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OM-499 Page 53

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Contents OM-499 ProcessesDescription From Miller to You Table of Contents Page Arc Welding Hazards Symbol UsageEngine Hazards Compressed Air Hazards California Proposition 65 Warnings Principal Safety StandardsEMF Information Radiation can cause interference− Consignes DE Sécurité − Lire Avant Utilisation Signification des symbolesUN Choc Électrique peut tuer LES Fumées ET LES GAZ peuvent être dangereuxDES Particules Volantes peuvent blesser les yeux LE Soudage peut provoquer un in- cendie ou une explosionDES Pièces Chaudes peuvent provoquer des brûlures graves LE Bruit peut affecter l’ouïeDES Organes Mobiles peuvent provoquer des blessures ’EXPLOSION DE LA Batterie peutLA Chaleur DU Moteur peut pro- voquer un incendie ’AIR Comprimé peut provoque r des blessuresInformation sur les champs électromagnétiques Principales normes de sécuritéSymbol Definitions − SpecificationsWeld, Power, And Engine Specifications Welding Weld Output Rated Maximum Generator PowerFuel Consumption Kohler-Powered Units Dimensions, Weights, And Operating AnglesDo not move or operate unit where it Be damaged or unit could tipExceeding duty cycle can damage unit and void warranty Fuel Consumption Honda-Powered UnitsDuty Cycle Continuous WeldingHz Model Generator Power CurvesMAX MID MIN Volt-Ampere Curves− Installation Installing Welding GeneratorGrounding Generator To Truck Or Trailer Frame Engine Prestart Checks Kohler-Powered Units Grounding Generator When Supplying Building SystemsFuel OilConnecting The Battery Electric-Start Models Only Engine Prestart Checks Honda-Powered Units+ − Connect negative − cable lastSelecting Weld Cable Sizes Connecting To Weld Output TerminalsControls Kohler-Powered Units − Operating the Welding Generator50 Hz 60 Hz Controls Honda-Powered Units See Section Recoil-Start 2Electric-Start60 Hz 50 Hz Description Of Controls Honda-Powered Units See Section Generator Power Panel 495 218 USA − Operating Auxiliary Equipment120 V x 10 a + 240 V x 9 a = 3.5 kVA/ KW Generator Power Panel 495 Optional Generator Power PanelsSouth Africa South America Australia Europe AsiaIt exceeds 5500W Generator Power Panel RatingsMaintenance Label − Maintenance20 h Routine Maintenance50 h 100 hAdjusting Engine Speed Kohler-Powered Units Overload Protection Honda-Powered UnitsWeld/Power Speed Adjustment Idle Speed AdjustmentThrottle Control Lever Adjustment Screw Adjusting Engine Speed Honda-Powered UnitsPilot Screw Throttle Stop Screw Stop engine. Close fuel valveTroubleshooting − TroubleshootingGenerator Power WeldingViscosity oil for operating temperature Check battery voltage electric-start models onlyEngine Circuit board PC1Circuit Diagram For Welding Generator 1 − Electrical DiagramsCircuit Diagram For Welding Generator 2 Wiring Diagram For Auxiliary Power Panels 1 Wiring Diagram For Auxiliary Power Panels 2 Selecting Equipment − Generator Power GuidelinesHow Much Power Does Equipment Require? Grounding When Supplying Building SystemsEarth ground if supplying Volts 115 Amps Resistive LoadApproximate Power Requirements For Farm/Home Equipment Approximate Power Requirements For Industrial MotorsIndustrial Motors Rating Starting Watts Running Watts Farm/Home Equipment Rating Starting Watts Running WattsContractor Rating Starting Watts Running Watts Approximate Power Requirements For Contractor EquipmentHow Much Power Can Generator Supply? Power Required To Start MotorSingle-Phase Induction Motor Starting Requirements KVA/HP x HP xWork like a Pro Typical Connections To Supply Standby PowerCurrent Load Watts Amperes Selecting Extension Cord Use Shortest Cord PossibleStick Welding Procedure Weld current starts when electrode touches work- piece− Stick Welding Smaw Guidelines Electrode and Amperage Selection Chart Striking an Arc − Scratch Start TechniqueStriking an Arc − Tapping Technique Good Weld Bead Characteristics Poor Weld Bead CharacteristicsPositioning Electrode Holder 10-30 9090 End View of Work AngleElectrode Movement During Welding Conditions That Affect Weld Bead ShapeLap Joint Butt JointsTee Joint 16 in 1.6 mm Tack WeldsTroubleshooting − Excessive Spatter Troubleshooting − PorosityWeld Test Possible Causes Corrective ActionsTroubleshooting − Incomplete Fusion Troubleshooting − Lack Of PenetrationTroubleshooting − Excessive Penetration Troubleshooting − Burn-Through Troubleshooting − Waviness Of BeadTroubleshooting − Distortion Main Assembly − Parts ListDia Part Dia Part Mkgs Description Quantity Generator Power Panels Item Dia Part Mkgs Description Quantity Work like a Pro Service Your distributor also givesSupport For assistance in filing or settling claims, contact Miller Electric Mfg. CoYour distributor and/or equipment manufacturer’s Transportation Department
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