Miller Electric 6000 Operating the Welding Generator, Controls Kohler-Powered Units, 50 Hz 60 Hz

Page 22

SECTION 6 − OPERATING THE WELDING GENERATOR

6-1. Controls (Kohler-Powered Units)

6

2

3

50 Hz

60 Hz

1

4

5

7

802 511-A / 802 0511 / 495 178

.Weld and generator power output stops if generator overheats or engine speed is too low.

1 Engine Switch

Use switch to open ignition circuit, and to stop engine.

2 Throttle Control Lever

Use lever to select engine speed. Use 50 Hz or 60 Hz position for 50 or 60 Hz generator power. Use 60 Hz position for maximum weld output.

3 Choke Control Lever

Use lever to change engine air/fuel mix. Move lever to right if starting a cold engine. Move le- ver to left if starting a warm engine.

To Start (Electric): open fuel valve (see Sec- tion 5-4), move throttle lever to Idle, set choke, and turn engine switch to Start position. Open choke as engine warms. If engine does not crank, use recoil starting procedure following to start engine.

YIf engine does not start, let engine come to a complete stop before at- tempting restart.

4 Starter Handle

To Start (Recoil): open fuel valve (see Sec- tion 5-4), move throttle lever to Idle, set choke, and pull starter handle. Open choke as engine warms.

To Stop: turn engine switch to Off.

.Always close fuel valve after stopping unit. Moving unit with fuel valve open may cause carburetor flooding and make starting difficult.

5Engine Hour Meter

6Welding Range Label

Use label to determine correct weld amper- age based on electrode size, type, and mate- rial thickness.

7 Current Control

Use control to select weld amperage. Control may be adjusted while welding.

To Set Current Control: Use label to deter- mine correct size electrode for material thick- ness. Select electrode type and set current control to corresponding amperage range. Adjust control to obtain desired weld performance.

EXAMPLE:

Material Thickness: 1/8 to 1/4 in

Electrode Diameter: 1/8

Electrode Type: E-6013

Current Control Setting: 90 − 120 A

OM-499 Page 18

Return To Table Of Contents

Image 22
Contents Processes OM-499Description From Miller to You Table of Contents Page Symbol Usage Arc Welding HazardsEngine Hazards Compressed Air Hazards EMF Information Principal Safety StandardsCalifornia Proposition 65 Warnings Radiation can cause interferenceUN Choc Électrique peut tuer Signification des symboles− Consignes DE Sécurité − Lire Avant Utilisation LES Fumées ET LES GAZ peuvent être dangereuxDES Pièces Chaudes peuvent provoquer des brûlures graves LE Soudage peut provoquer un in- cendie ou une explosionDES Particules Volantes peuvent blesser les yeux LE Bruit peut affecter l’ouïeLA Chaleur DU Moteur peut pro- voquer un incendie ’EXPLOSION DE LA Batterie peutDES Organes Mobiles peuvent provoquer des blessures ’AIR Comprimé peut provoque r des blessuresPrincipales normes de sécurité Information sur les champs électromagnétiquesWeld, Power, And Engine Specifications − SpecificationsSymbol Definitions Welding Weld Output Rated Maximum Generator PowerDo not move or operate unit where it Dimensions, Weights, And Operating AnglesFuel Consumption Kohler-Powered Units Be damaged or unit could tipDuty Cycle Fuel Consumption Honda-Powered UnitsExceeding duty cycle can damage unit and void warranty Continuous WeldingGenerator Power Curves Hz ModelVolt-Ampere Curves MAX MID MINInstalling Welding Generator − InstallationGrounding Generator To Truck Or Trailer Frame Fuel Grounding Generator When Supplying Building SystemsEngine Prestart Checks Kohler-Powered Units Oil+ − Engine Prestart Checks Honda-Powered UnitsConnecting The Battery Electric-Start Models Only Connect negative − cable lastConnecting To Weld Output Terminals Selecting Weld Cable Sizes− Operating the Welding Generator Controls Kohler-Powered Units50 Hz 60 Hz Recoil-Start 2Electric-Start Controls Honda-Powered Units See Section60 Hz 50 Hz Description Of Controls Honda-Powered Units See Section − Operating Auxiliary Equipment Generator Power Panel 495 218 USA120 V x 10 a + 240 V x 9 a = 3.5 kVA/ KW South Africa South America Optional Generator Power PanelsGenerator Power Panel 495 Australia Europe AsiaGenerator Power Panel Ratings It exceeds 5500W− Maintenance Maintenance Label50 h Routine Maintenance20 h 100 hWeld/Power Speed Adjustment Overload Protection Honda-Powered UnitsAdjusting Engine Speed Kohler-Powered Units Idle Speed AdjustmentPilot Screw Throttle Stop Screw Adjusting Engine Speed Honda-Powered UnitsThrottle Control Lever Adjustment Screw Stop engine. Close fuel valveGenerator Power − TroubleshootingTroubleshooting WeldingEngine Check battery voltage electric-start models onlyViscosity oil for operating temperature Circuit board PC1− Electrical Diagrams Circuit Diagram For Welding Generator 1Circuit Diagram For Welding Generator 2 Wiring Diagram For Auxiliary Power Panels 1 Wiring Diagram For Auxiliary Power Panels 2 − Generator Power Guidelines Selecting EquipmentEarth ground if supplying Grounding When Supplying Building SystemsHow Much Power Does Equipment Require? Volts 115 Amps Resistive LoadIndustrial Motors Rating Starting Watts Running Watts Approximate Power Requirements For Industrial MotorsApproximate Power Requirements For Farm/Home Equipment Farm/Home Equipment Rating Starting Watts Running WattsApproximate Power Requirements For Contractor Equipment Contractor Rating Starting Watts Running WattsSingle-Phase Induction Motor Starting Requirements Power Required To Start MotorHow Much Power Can Generator Supply? KVA/HP x HP xTypical Connections To Supply Standby Power Work like a ProSelecting Extension Cord Use Shortest Cord Possible Current Load Watts AmperesWeld current starts when electrode touches work- piece Stick Welding Procedure− Stick Welding Smaw Guidelines Striking an Arc − Scratch Start Technique Electrode and Amperage Selection ChartStriking an Arc − Tapping Technique Positioning Electrode Holder Poor Weld Bead CharacteristicsGood Weld Bead Characteristics 10-30 9090 End View of Work AngleConditions That Affect Weld Bead Shape Electrode Movement During WeldingTee Joint Butt JointsLap Joint 16 in 1.6 mm Tack WeldsWeld Test Troubleshooting − PorosityTroubleshooting − Excessive Spatter Possible Causes Corrective ActionsTroubleshooting − Lack Of Penetration Troubleshooting − Incomplete FusionTroubleshooting − Excessive Penetration Troubleshooting − Waviness Of Bead Troubleshooting − Burn-ThroughTroubleshooting − Distortion − Parts List Main AssemblyDia Part Dia Part Mkgs Description Quantity Generator Power Panels Item Dia Part Mkgs Description Quantity Work like a Pro Your distributor also gives ServiceSupport Your distributor and/or equipment manufacturer’s Miller Electric Mfg. CoFor assistance in filing or settling claims, contact Transportation Department