MB QUART SCR manual Maintenance Chart Recommended Service Intervals Contd

Page 31

Section 7

MAINTENANCE CHART - RECOMMENDED SERVICE INTERVALS (CONT'D)

 

HOURS

 

 

Break-In 8

40 100 200 500

Procedure

Comments

(First 10)

 

 

 

 

 

 

 

 

 

 

 

 

X

 

Apply grease to fittings

See paragraph 7.2

 

 

X

 

Check hardware for tightness

 

 

 

X

 

Change engine oil filter

See paragraph 7.4

 

 

 

 

 

 

 

 

X

 

Check hydraulic oil level

See paragraph 7.3

 

 

 

 

 

 

 

 

 

X

Replace engine fuel filter

See paragraph 7.5

 

 

 

 

 

 

 

 

 

X

Drain hydraulic system and

See paragraph 7.3

 

 

 

 

replace hydraulic oil

Use SAE 20W50

 

 

 

 

 

Motor Oil

 

 

 

X

Replace hydraulic oil filter

See paragraph 7.3

 

 

 

 

 

 

 

 

 

X

Replace power unit gearbox

See paragraph 7.13

 

 

 

 

lubricant

 

 

 

 

 

 

 

 

 

 

X

Replace lubricant in cutter deck

See paragraph 7.12

 

 

 

 

gear boxes

 

 

 

 

 

 

 

*Perform these maintenance procedures more frequently under heavy load, extreme dusty or dirty conditions.

7.2 LUBRICATION

GREASE FITTING LUBRICATION CHART (SEE FIGURE 7-1)

 

 

LUBRICATION

 

NO. OF

 

LOCATION

INTERVAL

LUBRICANT

PLACES

1

Brake Linkage

100 Hours/Bi-Weekly

Chassis Grease

2

2

Caster Wheel Pivot

100 Hours/Bi-Weekly

Chassis Grease

2

3

Caster Wheel Bearings

100 Hours/Bi-Weekly

Chassis Grease

2

4

Cutter Deck Pivots

100 Hours/Bi-Weekly

Chassis Grease

2

5

Brake Lever

100 Hours/Bi-Weekly

Chassis Grease

1

6

Rear Wheel Bearings

100 Hours/Bi-Weekly

Chassis Grease

1

7

Cutter Deck Drive Shaft

50 Hours/Bi-Weekly

Chassis Grease

3

8

Steering Control Levers and Linkage

100 Hours/Bi-Weekly

Chassis Grease

4

9

Cutter Deck Spindles

40 Hours/Weekly

+Lithium MP White Grease 2125

3

10

Blower Bearing

8 Hours/Daily

+Lithium MP White Grease 2125

1

11

Cutter Deck Engagement Lever

40 Hours/Weekly

Chassis Grease

1

12

Elbow Pivot (Inside Hopper)

40 Hours/Weekly

Chassis Grease

1

 

 

 

 

 

29

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Contents OPERATOR’S Manual Remember Your Mower is only AS Safe AS the Operator Servicing the Engine and Drive Train Components General InformationIntroduction Direction ReferenceISO Symbols CE Mark Symboldescription Signal Words Safety InformationBefore Operation Considerations Operation Considerations Maintenance Considerations Read Operators Manual Tractor SpecificationsEngine ElectricalGrass Catching System Weights and DimensionsTractor Contd Cutter DeckControls and Instrument Identification Operating InstructionsDump Valves Location Safety Interlock SystemGround Travel and Steering Starting the EngineReverse Travel Forward TravelHillside Operation Engaging the Deck Drive Cutter BladesParking the Mower HOPPER, Mulch or Side Discharge OperationAfter Operation 10 Tailgate Operation Grass Catching OperationSide Discharge Operation Mulching OperationRemoving Clogged Material Moving Mower with Engine Stopped Adjusting Cutting HeightRecommendations for Mowing 15 Deck Locking Pin Tilting the Cutter DeckCondition Cause Cure Troubleshooting Cutting ConditionsScalloped Cut, or Rough Contour Troubleshooting Contd Condition Cause CureGround Troubleshooting ContdParking Brake Adjustment AdjustmentsTravel Adjustments Neutral AdjustmentDrive linkage Tracking AdjustmentBelt Alignment Cutter Deck Engagement Belt AdjustmentThrottle Control and Choke Adjustment Belt AdjustmentCutter Deck Adjustments Maintenance Chart Recommended Service Intervals MaintenanceLubrication Grease Fitting Lubrication Chart see Figure Maintenance Chart Recommended Service Intervals ContdRight Side Under Seat Checking Engine Crankcase Oil Level Checking Hydraulic Oil LevelChanging Hydraulic Oil Filling the Fuel Tank Changing Engine Crankcase OilChanging Engine Oil Filter Engine Fuel SystemCleaning and/or Replacing Air Cleaner Element BatteryChecking Electrolyte Level and Cleaning Battery Engine AIR CleanerJump Starting Charging the BatteryCutter Blades Blade ReplacementDrive Belts Blade SharpeningChecking Lubricant Level TiresHopper Cutter Deck Gearbox10 Gearbox Drain Plug Power Unit Gearbox13 Fluid Level BODY, DECK, Hopper and UpholsteryPage Cutter Decks Number Description Cutter DecksCutter Deck Support Components Cutter Deck Support Components Sheet Metal Sheet Metal Blower Assembly Blower Assembly Part Engine Engine and Attaching Parts Traction Drive Components Part Description Hydraulic Pump Housing Kit Includes Housing, Journal Bearing Cutter Deck Drive Gearbox Ref. Part No. No. Description Speed and Steering Controls Part Description Parking Brake Mechanism Parking Brake Mechanism Fuel and Hydraulic Components Ref. Part No. Number Description Kohler Electrical System Part Number Description Kawasaki Electrical System Kawasaki Electrical System Hopper Hopper Hopper Actuator Mechanism Ref. Part No. Number Description Cutting Height Replacement Decals and Information PlatesSCR 2K RD2 Kohler Electrical Schematic Limited Warranty Commercial Equipment 2002 Kawasaki Electrical Schematic