MB QUART SCR Tires, Hopper, Cutter Deck Gearbox, Checking Lubricant Level, Changing Lubricant

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Section 7

4.To install the new blade, put the flat washer onto the blade bolt and slide the bolt into the hole in the cutter blade.

5.Install the spacer onto the blade bolt and insert the belt into the cutter spindle shaft.

6.Install the hex nut to the blade bolt at the top of the cutter spindle. Secure the blades from rotating using a Blade Buddy and torque to 75 ft-lbs.

7.10 TIRES

Check the tire pressures after every 8 hours of operation or daily.

Caster Wheels

25 PSI

Rear Wheel

25 PSI

Drive Wheels

12 PSI

7.11 HOPPER

The hopper screen should be cleaned after every 8 hours of operation or daily, whichever occurs first. It may be necessary to clean the screen more frequently when cutting wet and/or dirty grass.

1.Remove the hopper screen from the hopper.

2.Wash the screen using a water hose until all the screen holes are clean.

3.Install the cleaned screen in the hopper.

-IMPORTANT-

Do not use the hopper with the screen removed. Grass clippings will discharge from the hopper with the screen removed.

7.12CUTTER DECK GEARBOX

A. Checking Lubricant Level

CAUTION:

Cutter deck gearbox can reach high operating temperatures. Allow cutter deck gearbox to cool before servicing.

The fluid level in the cutter deck gearbox should be checked after every 100 hours of operation or bi-weekly, whichever occurs first.

1.Remove the ignition key and engage the parking brake.

2.Lift the foot plate up to gain access to the gearbox.

3.Clean and remove the check plug from the side of the gearbox. See Figure 7-9. Visually check the fluid level in the plug port. The fluid level must be up to the bottom of the plug port. If the fluid level is low, fill gearbox through the check plug port with EP 80- 90 gear oil. Install the check plug and tighten securely.

GEARBOX FLUID

CHECK PLUG

SCR 2002 GFC

Figure 7-9 Gearbox Check Plug

B. Changing Lubricant

The lubricant in the cutter deck gearbox should be changed after every 500 hours of operation or yearly, whichever occurs first.

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Contents OPERATOR’S Manual Remember Your Mower is only AS Safe AS the Operator Direction Reference General InformationIntroduction Servicing the Engine and Drive Train ComponentsISO Symbols CE Mark Symboldescription Before Operation Considerations Safety InformationSignal Words Operation Considerations Maintenance Considerations Read Operators Manual Electrical SpecificationsEngine TractorCutter Deck Weights and DimensionsTractor Contd Grass Catching SystemOperating Instructions Controls and Instrument IdentificationSafety Interlock System Dump Valves LocationStarting the Engine Ground Travel and SteeringForward Travel Reverse TravelEngaging the Deck Drive Cutter Blades Hillside OperationAfter Operation HOPPER, Mulch or Side Discharge OperationParking the Mower Grass Catching Operation 10 Tailgate OperationRemoving Clogged Material Mulching OperationSide Discharge Operation Recommendations for Mowing Adjusting Cutting HeightMoving Mower with Engine Stopped Tilting the Cutter Deck 15 Deck Locking PinTroubleshooting Cutting Conditions Condition Cause CureTroubleshooting Contd Condition Cause Cure Scalloped Cut, or Rough ContourTroubleshooting Contd GroundAdjustments Parking Brake AdjustmentNeutral Adjustment Travel AdjustmentsTracking Adjustment Drive linkageBelt Adjustment Cutter Deck Engagement Belt AdjustmentThrottle Control and Choke Adjustment Belt AlignmentCutter Deck Adjustments Maintenance Maintenance Chart Recommended Service IntervalsMaintenance Chart Recommended Service Intervals Contd Lubrication Grease Fitting Lubrication Chart see FigureRight Side Under Seat Changing Hydraulic Oil Checking Hydraulic Oil LevelChecking Engine Crankcase Oil Level Engine Fuel System Changing Engine Crankcase OilChanging Engine Oil Filter Filling the Fuel TankEngine AIR Cleaner BatteryChecking Electrolyte Level and Cleaning Battery Cleaning and/or Replacing Air Cleaner ElementCharging the Battery Jump StartingBlade Sharpening Blade ReplacementDrive Belts Cutter BladesCutter Deck Gearbox TiresHopper Checking Lubricant LevelPower Unit Gearbox 10 Gearbox Drain PlugBODY, DECK, Hopper and Upholstery 13 Fluid LevelPage Cutter Decks Cutter Decks Number DescriptionCutter Deck Support Components Cutter Deck Support Components Sheet Metal Sheet Metal Blower Assembly Blower Assembly Part Engine Engine and Attaching Parts Traction Drive Components Part Description Hydraulic Pump Housing Kit Includes Housing, Journal Bearing Cutter Deck Drive Gearbox Ref. Part No. No. Description Speed and Steering Controls Part Description Parking Brake Mechanism Parking Brake Mechanism Fuel and Hydraulic Components Ref. Part No. Number Description Kohler Electrical System Part Number Description Kawasaki Electrical System Kawasaki Electrical System Hopper Hopper Hopper Actuator Mechanism Ref. Part No. Number Description Replacement Decals and Information Plates Cutting HeightSCR 2K RD2 Kohler Electrical Schematic Limited Warranty Commercial Equipment 2002 Kawasaki Electrical Schematic