MB QUART SCR manual Power Unit Gearbox, Gearbox Drain Plug

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Section 7

1.Remove the hair pins and raise the cutter deck to the highest cut position (5").

2.Using the caster wheel arm, lift up the cutter deck and secure in place with the lock pin.

3.Beneath the cutter deck is an access hole to gearbox drain plug. See Figure 7-10. Clean the area thoroughly and then place a suitable container under the drain plug.

GEARBOX DRAIN

PLUG

SCR 2K GBF

Figure 7-10 Gearbox Drain Plug

4.Remove the drain plug and lower the cutter deck over the container to drain the lubricant.

5.Using the caster wheel arm, lift up the cutter deck and secure in place with the lock pin. Properly discard the drained fluid.

6.Install drain plug and lower the cutter deck.

7.Remove the (4) four hair pins and washers from the deck height adjust pins.

Remove

Hair Pins

Deck Height

Adjustment Pin

SCR 2K DHA

Figure 7-11 Deck Height Pins

8.Using the caster wheel arm, lift the cutter deck frame assembly off the cutter deck and secure in place with the lock pin.

9.Clean and remove the check plug from the side of the gearbox and fill the gearbox with SAE 80W90 lubricant until fluid is level with the bottom of the plug port. Install check plug.

10.Lower the cutter deck frame assembly onto the cutter deck and install the washers and hair pins onto the height adjust pins.

7.13POWER UNIT GEARBOX

A. Checking Lubricant Level

1.Remove the ignition key and engage the parking brake.

2.Lift the seat to gain access to the gearbox dipstick. See Figure 7-12.

Gearbox

Dipstick

SCR 2K GDS

Figure 7-12 Gearbox Dipstick

3.Remove and clean the dipstick. Visually check the fluid level on the dipstick. The fluid level must be between the (2) two marks on the dipstick. See Figure 7-13. If the fluid level is low, fill the gearbox through the dipstick tube with EP 80-90 gear oil. Install the dipstick after proper fluid level has been achieved.

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Contents OPERATOR’S Manual Remember Your Mower is only AS Safe AS the Operator Servicing the Engine and Drive Train Components General InformationIntroduction Direction ReferenceISO Symbols CE Mark Symboldescription Safety Information Signal WordsBefore Operation Considerations Operation Considerations Maintenance Considerations Read Operators Manual Tractor SpecificationsEngine ElectricalGrass Catching System Weights and DimensionsTractor Contd Cutter DeckControls and Instrument Identification Operating InstructionsDump Valves Location Safety Interlock SystemGround Travel and Steering Starting the EngineReverse Travel Forward TravelHillside Operation Engaging the Deck Drive Cutter BladesHOPPER, Mulch or Side Discharge Operation Parking the MowerAfter Operation 10 Tailgate Operation Grass Catching OperationMulching Operation Side Discharge OperationRemoving Clogged Material Adjusting Cutting Height Moving Mower with Engine StoppedRecommendations for Mowing 15 Deck Locking Pin Tilting the Cutter DeckCondition Cause Cure Troubleshooting Cutting ConditionsScalloped Cut, or Rough Contour Troubleshooting Contd Condition Cause CureGround Troubleshooting ContdParking Brake Adjustment AdjustmentsTravel Adjustments Neutral AdjustmentDrive linkage Tracking AdjustmentBelt Alignment Cutter Deck Engagement Belt AdjustmentThrottle Control and Choke Adjustment Belt AdjustmentCutter Deck Adjustments Maintenance Chart Recommended Service Intervals MaintenanceLubrication Grease Fitting Lubrication Chart see Figure Maintenance Chart Recommended Service Intervals ContdRight Side Under Seat Checking Hydraulic Oil Level Checking Engine Crankcase Oil LevelChanging Hydraulic Oil Filling the Fuel Tank Changing Engine Crankcase OilChanging Engine Oil Filter Engine Fuel SystemCleaning and/or Replacing Air Cleaner Element BatteryChecking Electrolyte Level and Cleaning Battery Engine AIR CleanerJump Starting Charging the BatteryCutter Blades Blade ReplacementDrive Belts Blade SharpeningChecking Lubricant Level TiresHopper Cutter Deck Gearbox10 Gearbox Drain Plug Power Unit Gearbox13 Fluid Level BODY, DECK, Hopper and UpholsteryPage Cutter Decks Number Description Cutter DecksCutter Deck Support Components Cutter Deck Support Components Sheet Metal Sheet Metal Blower Assembly Blower Assembly Part Engine Engine and Attaching Parts Traction Drive Components Part Description Hydraulic Pump Housing Kit Includes Housing, Journal Bearing Cutter Deck Drive Gearbox Ref. Part No. No. Description Speed and Steering Controls Part Description Parking Brake Mechanism Parking Brake Mechanism Fuel and Hydraulic Components Ref. Part No. Number Description Kohler Electrical System Part Number Description Kawasaki Electrical System Kawasaki Electrical System Hopper Hopper Hopper Actuator Mechanism Ref. Part No. Number Description Cutting Height Replacement Decals and Information PlatesSCR 2K RD2 Kohler Electrical Schematic Limited Warranty Commercial Equipment 2002 Kawasaki Electrical Schematic