Kenmore 3, 11, 5, 7, 9 manual Backlapping Operation

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BACKLAPPING OPERATION

NOTE

The Applicator Brush must be free of grease or oil.

Apply Grinding Compound to the Reels and allow two minutes for it to ‘work in’.

Spray a fine ‘mist’ of water onto the Reels and allow a further two minutes for it to ‘work in’.

Apply a second application of Compound, followed by water ‘mist’.

Continue this process until the Reels and Bedknife are sharpened satisfactorily.

IMPORTANT

When carrying out the above procedure, it may be necessary to adjust the Reels to maintain correct Reel to Bedknife contact.

When Backlapping is completed, use a pressure washer to thoroughly clean all Compound from the Reels and Bedknives. Failure to do so will have a reverse effect, as the Reels rotate in their normal direction, and the Blades could be damaged

Remove the Backlapping Unit from the Mower. Connect the Hydraulic Hoses, to the correct ports in the tractor.

Before using the Mower ensure that all Compound has been removed from the Reels and Bedknives.

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The Backlapping procedure should be done once or twice each month, depending on the hours of operation, and if the Reels and Bedknives are not sharpened annually.

If the Reels and Bedknives are sharpened at least once each year, Backlapping should be done every six weeks.

If any Reels or Bedknives are badly scored it may be necessary to use a ‘Course Grit Compound’ to obtain a satisfactory result. Compound is available in 50, 80,120 and 180 Grit, for varying conditions.

NOTE

The 120 Grit is used for average or normal conditions. Coarser 80 Grit can be used for Reels and Bedknives that are in poor condition. The 50 and 180 Grit are at the extreme ends of conditions.

Fig.41

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Contents Kesmac Kesmac Transportable Reel Mowers ForewordContents Safety Precautions Vertical Mower General Safety MaintenanceSpecifications HOOK-UP to Tractor Lift Cain Adjustment Eleven Gang Mowing ProcedureIf you do not understand……….ASK Safety Precautions General Safety Maintenance SafetyBe a Qualified Operator by Before Operating the MowerDuring Maintenance Safety Alert SymbolDECALS. See Pages 5 & 6 also Page Page Operating Conditions Mainwheel Bearings TiresMain and Outrigger Turf tires are not designed for use on highwaysDaily Inspection Daily Inspection Drive Belts and Sheaves Primary BeltsReel Drive Belts Daily Inspection PTO Shaft Tongue TubeThis check should be done at regular service intervals Daily Inspection Hydraulic SystemGuards and Decals To do so may result in serious personal injuryMower Transport Wheel Bearing Service Life Transport Safety Chains Transport Lowering the ReelsDo not set the tractor engine RPM too high Lifting the ReelsHydraulic Lift Operation REEL/WING Lift Sequence REEL/WING Lower SequenceHydraulic Lift Operation REEL/WING Lift Sequence Sequence Valve Setting , 9 & 11 Gang only Relief Valve Setting Lift Chain Adjustments Reels 4Lift Chains Adjustment Reels 4 and 5Cutting Height Adjusment Cutting Height Adjustment FAIRWAY. Floating Head Reel to BED Knife Adjustment Pre-single point adjustment unitsReel to BED-KNIFE Single Point Adjustment Vertical MOWER. Depth of CUT Adjustment Drive Belt AdjustmentVertical Mower Operation Routine Maintenance Hours or WeeklyHours Annual Maintenance Inspection = Grease. B = Oil LubricationGearbox Lubrication Gearbox Lubrication Main Wheel Axle Assembly . From Feb.07 Cones as assembliesMain Wheel Axle Assembly. Serial No’s 357 to February Outrigger Single Wheel. From Serial No Single Outrigger Wheel Dual Outrigger WheelsWing Kick Springs Main Drive Belts Reel Drive Belts Maintenance Maintenance Main Jackshaft Bearing replacement PTO Shaft SET- UPShafts must be set-up as illustrated Specifications Gang Gang 7-Gang 5-Gang Gang 9-GangSpecifications Primary Drive Tractor POWER. NominalSTEP-UP Drive Ratio Number of ReelsBacklapping Attachment Hydraulic OperationBacklapping Operation Reel and Bedknife Sharpening Wing Frame Optional Castor Wheel Gang onlyLift Chains Attachment Points Torque Guide Grade 5 and 8 Fasteners. Coarse ThreadSize Plated Plain
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