Guardian Technologies 04758-2, 04759-2, 04760-2 Location, 2 12KW and 15KW, 990CC Engines

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Section 1 — General Information

Guardian Air-cooled 7 kW, 12 kW and 15 kW Generators

NOTE:

The natural gas adjustment screw is preset during installation and should not need any further adjustment.

1.8.2 12KW AND 15KW, 990CC ENGINES

To reconfigure the fuel system from NG to LP, follow these steps:

NOTE:

13.To adjust the system to run on LP fuel, turn BOTH adjuster screws 1/2 TURN CLOCKWISE. The system should now be set for maximum power and best perfomance. DO NOT, UNDER ANY CIRCUMSTANCES, REMOVE THE SET PINS FROM THE REGULATOR HOUSING. THIS WILL VOID THE WARRANTY.

Figure 1.4 - Demand Regulator

The primary regulator for the propane supply is NOT INCLUDED with the generator. A fuel pres- sure of 11 to 14 inches of water column (0.4 to 0.5 psi) to the fuel inlet of the generator MUST BE SUPPLIED.

1.

Turn off the gas supply. (if connected)

2.

Open the roof and remove the door.

3.

Remove the battery. (if installed)

4.

Remove the engine air in baffle located on the left-

 

hand side of the battery compartment. Two M6

 

screws are located on top of the baffle and two

IDLE CIRCUIT PORT

 

OUTLET PORTS

 

FUEL HOSE

 

BRASS HOSE

 

FITTING

U

BRASS HOSE

T

FITTING

1

TAP

 

1/8 NPT

 

ADJUSTER

 

SCREWS

SMALL

FUEL JET

REGULATOR HOUSING PORT

 

M6 screws are located on the inside of the baffle

 

towards the back.

5.

Remove the small hose clamp and hose from the

 

fuel regulator. It may be necessary to pry the hose

 

off of the brass fitting using a screwdriver to gen-

 

tly lift up the hose edge.

6.

Remove the small brass hose fitting from the reg-

 

ulator casting.

7.

Place the small fuel jet, thread side first, into the

 

threaded hole originally occupied by the brass

 

hose fitting (Figure 1.4).

8.

Using a short No. 2 Phillips screw driver, thread

 

the small fuel jet into the regulator casting. Do

 

not over tighten.

9.

Apply thread sealant to the threads of the hose fit-

 

ting and replace it into the regulator body.

10.

Re-attach the small hose and hose clamp and

 

tighten as necessary.

11.

Replace the engine air in baffle using the four M6

 

screws.

12.

Identify both brass adjustment screws on the reg-

 

ulator.

NOTE:

One adjustment screw can be accessed from the front of the unit and the second can be accessed from the back of the unit enclosure by removing the plastic hole plug. The screw can be turned with a long flat blade screwdriver.

14.It may be necessary to make minor adjustments to the preset adjustment screw settings to achieve maximum power, particularly at higher altitudes. If experiencing problems with the unit producing maximum power, follow the procedure in Section 2.6 (Adjusting the Fuel Regulator).

1.9LOCATION

1.9.1 GENERATOR

Install the generator set, in its protective enclosure, outdoors, where adequate cooling and ventilating air is always available. Consider these factors:

Install the unit where air inlet and outlet openings will not become obstructed by leaves, grass, snow, etc. If prevailing winds will cause blowing or drift- ing, consider using a windbreak to protect the unit.

Install the generator on high ground where water levels will not rise and endanger it.

Allow sufficient room on all sides of the generator for maintenance and servicing. A good rule is to allow three feet of space on all sides.

Where strong prevailing winds blow from one direction, face the generator air inlet openings to the prevailing winds.

Install the generator as close as possible to the fuel supply, to reduce the length of piping.

Install the generator as close as possible to the transfer switch. HOWEVER, REMEMBER THAT LAWS OR CODES MAY REGULATE THE DIS- TANCE.

8 Generac® Power Systems, Inc.

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Contents Installation Introduction Troubleshooting Post Installation Start-up AdjustmentsMaintenance Introduction Inside Front CoverGeneral Hazards Electrical Hazards ‹ Standards IndexProtection Systems UNPACKING/INSPECTIONSystem SET LED Generator Gfci‹ 1.5.1 Generator Specifications‹ 1.5.2 Engine Fuel Consumption Reconfiguring the Fuel SystemFuel Requirements Recommendations 1 7 KW, 410CC2 12KW and 15KW, 990CC Engines LocationGenerator Transfer Switch Battery InstallationBattery 2.1 7 kW, 12 kW and 15 kW UnitsBefore Initial START-UP Check Transfer Switch OperationElectrical Checks Generator Tests Under Load Checking Automatic OperationAdjusting the Regulator Natural GAS only Dual Fuel Regulators2 12 KW and 15 KW Units Engine Governor Adjustment1 7 KW Units ‹ 3.2.1 Auto Position Voltage Regulator AdjustmentBREAK-IN Procedure ‹ 3.2.2 OFF PositionAutomatic Transfer Operation Manual Transfer Operation‹ 3.7.1 LOW OIL Pressure Switch ‹ 3.5.2 Transfer Back to Utility Power Source‹ 3.7.2 High Temperature Switch Approximate Crank Cycle Times Checking the Engine OIL Level‹ 3.7.3 Overcrank ‹ 3.7.4 OverspeedChanging the OIL Filter ‹ 4.3.2 OIL Change ProcedureChanging the Engine OIL ‹ 4.3.1 Engine OIL RecommendationsBattery Maintenance Spark PlugsAdjusting Valve Clearance Cooling System‹ 4.12.1 Removal from Service OUT of Service Procedure‹ 4.12.2 Return to Service Corrosion ProtectionService Schedule SYSTEM/COMPONENT Procedure FrequencyTroubleshooting Guide Problem Cause CorrectionElectrical Data Customer Battery 1VA Electrical Data Connection BCR SW1 Exploded Views and Parts Lists Part NO. QTY. Description Exploded Views and Parts Lists ASSEMBLY, Potted Regulator 143 140 16A 16B Part NO. QTY Description Exploded Views and Parts Lists QTY Description 14 20 ADAPTOR, Engine Exploded Views and Parts Lists Stator 12KW Exploded Views and Parts Lists PIN, Piston D20 Exploded Views and Parts Lists SCREW, Taptite M6-1.0X8 Yellow Chrome Exploded Views and Parts Lists CASTING, Twin Regulator Housing Mounting Guardian Air-cooled 7 kW, 12 kW and 15 kW Generators California and Federal Emission Control Warranty Statement Emission Control System Warranty Warranty Schedule

04758-2, 04759-2, 04760-2 specifications

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