Guardian Technologies 04758-2, 04759-2, 04760-2 Engine Governor Adjustment, 1 7 KW Units

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Section 2 — Post Installation Start-up and Adjustments

Guardian Air-cooled 7 kW, 12 kW and 15 kW Generators

If this procedure or equipment are not available, locate the nearest Generac Guardian Dealer and they can perform the adjustments.

NOTE:

A service fee may be charged for this adjustment.

◆2.7.2 12 KW AND 15 KW UNITS

1.Loosen governor clamp bolt (See Figure 2.4).

Figure 2.4 — V-twin Engine Governor

Adjustment

2.7ENGINE GOVERNOR ADJUSTMENT

If both AC frequency and voltage are correspondingly high or low, adjust the engine governor as follows:

◆2.7.1 7 KW UNITS

1.Loosen the governor clamp bolt (Figures 2.3 and 2.4).

2.Hold the governor lever at its wide open throttle position, and rotate the governor shaft clockwise as far as it will go. Then, tighten the governor lever clamp bolt to 70 inch-pounds (8 N-m).

3.Start the generator; let it stabilize and warm up at no-load.

4.Connect a frequency meter across the generators AC output leads.

5.Turn the primary adjust screw to obtain a fre- quency reading of 61.5 Hz. Turn the secondary adjust screw to obtain a frequency reading of 62.5 Hz.

6.When frequency is correct at no load, check the AC voltage reading. If voltage is incorrect, the volt- age regulator may require adjustment.

Figure 2.3 — Single Cylinder Engine Governor

Adjustment

SECONDARY

ADJUST SCREW

GOVERNOR

SHAFT

GOVERNOR

PRIMARY

CLAMP

ADJUST

BOLT

SCREW

 

Idle Spring

Governor

Shaft

(Rotate

Clockwise)

Governor Clamp Bolt

No Load Idle

Adjustment Screw

 

2.Completely remove the idle spring.

3.With governor arm at wide open throttle position, rotate governor shaft fully clockwise. Tighten clamp bolt to 84 inch-pounds.

4.Start unit and apply full load. Use full load speed adjust screw (Figure 2.5) to adjust frequency to 58 Hz.

5.Remove load, stop engine, loosen the idle adjust screw and reconnect the idle spring.

6.Using a hand, push the governor arm to the closed throttle position. Make sure the idle spring does not stretch at all.

7.Restart the unit.

8.Slowly turn the idle adjust screw to adjust the no- load idle frequency to 63-63.5 Hz.

9.The governor is now set.

Figure 2.5 — V-twin Full Load Speed Adjust

Screw

Full Load Speed Adjust Screw

Generac® Power Systems, Inc. 13

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Contents Installation Introduction Introduction Inside Front Cover Post Installation Start-up AdjustmentsMaintenance TroubleshootingGeneral Hazards ‹ Standards Index Electrical HazardsUNPACKING/INSPECTION Protection SystemsSystem SET LED Gfci GeneratorSpecifications ‹ 1.5.1 Generator‹ 1.5.2 Engine 1 7 KW, 410CC Reconfiguring the Fuel SystemFuel Requirements Recommendations Fuel ConsumptionLocation 2 12KW and 15KW, 990CC EnginesGenerator 2.1 7 kW, 12 kW and 15 kW Units Battery InstallationBattery Transfer SwitchCheck Transfer Switch Operation Before Initial START-UPElectrical Checks Checking Automatic Operation Generator Tests Under LoadDual Fuel Regulators Adjusting the Regulator Natural GAS onlyEngine Governor Adjustment 2 12 KW and 15 KW Units1 7 KW Units ‹ 3.2.2 OFF Position Voltage Regulator AdjustmentBREAK-IN Procedure ‹ 3.2.1 Auto PositionManual Transfer Operation Automatic Transfer Operation‹ 3.5.2 Transfer Back to Utility Power Source ‹ 3.7.1 LOW OIL Pressure Switch‹ 3.7.2 High Temperature Switch ‹ 3.7.4 Overspeed Checking the Engine OIL Level‹ 3.7.3 Overcrank Approximate Crank Cycle Times‹ 4.3.1 Engine OIL Recommendations ‹ 4.3.2 OIL Change ProcedureChanging the Engine OIL Changing the OIL FilterSpark Plugs Battery MaintenanceCooling System Adjusting Valve ClearanceCorrosion Protection OUT of Service Procedure‹ 4.12.2 Return to Service ‹ 4.12.1 Removal from ServiceSYSTEM/COMPONENT Procedure Frequency Service ScheduleProblem Cause Correction Troubleshooting GuideElectrical Data Customer Battery 1VA Electrical Data Connection BCR SW1 Exploded Views and Parts Lists Part NO. QTY. Description Exploded Views and Parts Lists ASSEMBLY, Potted Regulator 143 140 16A 16B Part NO. QTY Description Exploded Views and Parts Lists QTY Description 14 20 ADAPTOR, Engine Exploded Views and Parts Lists Stator 12KW Exploded Views and Parts Lists PIN, Piston D20 Exploded Views and Parts Lists SCREW, Taptite M6-1.0X8 Yellow Chrome Exploded Views and Parts Lists CASTING, Twin Regulator Housing Mounting Guardian Air-cooled 7 kW, 12 kW and 15 kW Generators California and Federal Emission Control Warranty Statement Emission Control System Warranty Warranty Schedule

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