Guardian Technologies 04758-2, 04759-2, 04760-2 Adjusting the Regulator Natural GAS only

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Section 2 — Post Installation Start-up and Adjustments

Guardian Air-cooled 7 kW, 12 kW and 15 kW Generators

4.Manually set the transfer switch to the UTILITY position, i.e., load terminals connected to the util- ity power source side.

5.Turn ON the utility power supply to the transfer switch, using the means provided (such as a util- ity main line circuit breaker).

6.Set the AUTO/OFF/MANUAL switch to AUTO. Then set the generator’s main circuit breaker to its ON (or closed) position. The system is now ready for automatic operation.

7.Turn OFF the utility power supply to the transfer switch.

With the AUTO/OFF/MANUAL switch at AUTO, the engine should crank and start when the utility source power is turned OFF. After starting, the transfer switch should connect load circuits to the standby side. Let the system go through its entire automatic sequence of operation.

With the generator running and loads powered by generator AC output, turn ON the utility power sup- ply to the transfer switch. The following should occur:

After about 13 seconds, the switch should transfer loads back to the utility power source.

About one minute after retransfer, the engine should shut down.

2.6ADJUSTING THE REGULATOR

(NATURAL GAS ONLY)

Although the generator has been factory set to pro- vide maximum power, it may be necessary in some areas to adjust this setting. Because natural gas has different BTU or power content across the country the engine may not perform as designed.

If experiencing engine problems at high or full load conditions follow these steps. It will require a fre- quency meter to perform this procedure.

1.Turn off utility power to the main distribution panel in the house. This can be done by switching the service main breaker to the off or open position.

2.Allow the generator to start before loading the generator. Confirm the no-load frequency with the roof open and door off is set at 63-63.5 Hz. Transfer load to emergency circuits.

3.Turn on appliances, lights, pumps, etc., that are on the emergency circuits in an attempt to fully load the generator. Be cautious not to overload the generator. Use the following chart as a guide:

 

Unit

120 Volts

240 Volts

 

 

7 kW

50.0 amps

25.0 amps

 

 

12 kW

100.0 amps

50.0 amps

 

 

15 kW

108.3 amps

54.2 amps

 

 

 

 

 

 

12 Generac® Power Systems, Inc.

4.When 3/4 load has been achieved. Connect a fre- quency meter to the output lugs of the generator’s main line circuit breaker.

5.The fuel regulator is fitted with one (7 kW), or two (12 & 15 kW) adjustment screws. While watching the frequency meter, slowly turn the adjustment screw clockwise or counterclockwise one at a time until highest frequency is read on the meter. Only limited adjustment is available between the set pins. Under no circumstances should any of the pins be removed (Figures 2.1 and 2.2).

Figure 2.1 — Dual Fuel Regulators

V-twin

410

Adjustment

Adjustment

Set

Screw

Screw

(One Side

Pin

(Both Sides)

Only)

 

 

 

Set Pin

(Both Sides)

6.When the highest frequency is reached maximum power has been set. Then turn both adjustment screws 1/4 turn counterclockwise. Regulator is now set.

Figure 2.2 — Placement of Regulator

Adjustment Screw

7.Turn utility power to the main distribution panel back on. This can be done by switching the serv- ice main breaker to the on or closed position. Allow the generator to shut down.

Do not make any unnecessary adjustments.

!Factory settings are correct for most applica- tions. However, when making adjustments, be careful to avoid overspeeding the engine.

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Contents Installation Introduction Troubleshooting Post Installation Start-up AdjustmentsMaintenance Introduction Inside Front CoverGeneral Hazards Electrical Hazards ‹ Standards IndexSystem SET LED UNPACKING/INSPECTIONProtection Systems Generator Gfci‹ 1.5.2 Engine Specifications‹ 1.5.1 Generator Fuel Consumption Reconfiguring the Fuel SystemFuel Requirements Recommendations 1 7 KW, 410CCGenerator Location2 12KW and 15KW, 990CC Engines Transfer Switch Battery InstallationBattery 2.1 7 kW, 12 kW and 15 kW UnitsElectrical Checks Check Transfer Switch OperationBefore Initial START-UP Generator Tests Under Load Checking Automatic OperationAdjusting the Regulator Natural GAS only Dual Fuel Regulators1 7 KW Units Engine Governor Adjustment2 12 KW and 15 KW Units ‹ 3.2.1 Auto Position Voltage Regulator AdjustmentBREAK-IN Procedure ‹ 3.2.2 OFF PositionAutomatic Transfer Operation Manual Transfer Operation‹ 3.7.2 High Temperature Switch ‹ 3.5.2 Transfer Back to Utility Power Source‹ 3.7.1 LOW OIL Pressure Switch Approximate Crank Cycle Times Checking the Engine OIL Level‹ 3.7.3 Overcrank ‹ 3.7.4 OverspeedChanging the OIL Filter ‹ 4.3.2 OIL Change ProcedureChanging the Engine OIL ‹ 4.3.1 Engine OIL RecommendationsBattery Maintenance Spark PlugsAdjusting Valve Clearance Cooling System‹ 4.12.1 Removal from Service OUT of Service Procedure‹ 4.12.2 Return to Service Corrosion ProtectionService Schedule SYSTEM/COMPONENT Procedure FrequencyTroubleshooting Guide Problem Cause CorrectionElectrical Data Customer Battery 1VA Electrical Data Connection BCR SW1 Exploded Views and Parts Lists Part NO. QTY. Description Exploded Views and Parts Lists ASSEMBLY, Potted Regulator 143 140 16A 16B Part NO. QTY Description Exploded Views and Parts Lists QTY Description 14 20 ADAPTOR, Engine Exploded Views and Parts Lists Stator 12KW Exploded Views and Parts Lists PIN, Piston D20 Exploded Views and Parts Lists SCREW, Taptite M6-1.0X8 Yellow Chrome Exploded Views and Parts Lists CASTING, Twin Regulator Housing Mounting Guardian Air-cooled 7 kW, 12 kW and 15 kW Generators California and Federal Emission Control Warranty Statement Emission Control System Warranty Warranty Schedule

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