Guardian Technologies 04758-2, 04759-2, 04760-2 ‹ 3.5.2 Transfer Back to Utility Power Source

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Section 3 — Operation

Guardian Air-cooled 7 kW, 12 kW and 15 kW Generators

Figure 3.2 – Manual Transfer Switch Operation

3.6 SETTING THE EXERCISE TIMER

‹3.5.2 TRANSFER BACK TO UTILITY POWER SOURCE

When utility power has been restored, transfer back to that source and shut down the generator. This can be accomplished as follows:

1.Set the generator’s main circuit breaker to its OFF (or open) position.

2.Let the engine run for a minute or two at no-load to stabilize the internal temperatures.

3.Set the generator’s AUTO/OFF/MANUAL switch to its OFF (or open) position. The engine should shut down.

4.Check that utility power supply to the transfer switch is turned OFF.

DANGER

Do not attempt to activate the transfer switch manually until all power voltage supplies

to the switch have been positively turned off. Failure to turn off all power voltage supplies may result in extremely hazardous and possibly fatal electrical shock.

5.Use the manual transfer handle inside the trans- fer switch to move the main contacts back to their “Utility” position, i.e., loads connected to the util- ity power source (Figure 3.2).

6.Turn ON the utility power supply to the transfer switch using the means provided.

7.Set the system to automatic operation as outlined in “Automatic Transfer Operation,” Section 3.3.

The generator is equipped with an exercise timer. Once it is set, the generator will start and exercise once every seven days, on the day of the week and at the time of day the following sequence is completed. During this exercise period, the unit runs for approx- imately 12 minutes and then shuts down. Transfer of loads to the generator output does not occur during the exercise cycle.

A switch on the control panel (see Figure 3.1) permits selection of the day and time for system exercise. To select the desired day and time of day, the following sequence must be performed at that time.

1.Verify that the AUTO/OFF/MANUAL switch is set to AUTO.

2.Hold down the set timer switch until the genera- tor starts (approximately 10 seconds) and then release.

3.The generator will start and run for approximately 12 minutes and then shut down on its own. The exerciser will then be set to run at that time of day every week.

NOTE:

The exerciser will only work in the AUTO mode and will not work unless this procedure is per- formed. The exerciser will need to be reset every time the 12-volt battery is disconnected and then reconnected. The exerciser WILL NOT work if dip switch 2 (Remote Not Auto) on the controller printed circuit board is ON.

3.7PROTECTION SYSTEMS

‹3.7.1 LOW OIL PRESSURE SWITCH

This switch (Figure 3.3) has normally closed contacts that are held open by engine oil pressure during crank- ing and operating. Should oil pressure drop below the 8 psi range, switch contacts close, and the engine shuts down. The unit should not be restarted until oil is added, and the AUTO/OFF/MANUAL switch must be turned to OFF and then back to AUTO.

‹3.7.2 HIGH TEMPERATURE SWITCH

This switch’s contacts (Figure 3.3) close if the tem- perature should exceed approximately 140º C (284º F), initiating an engine shutdown. The generator will automatically restart and the LED will reset once the temperature has returned to a safe operating level.

16 Generac® Power Systems, Inc.

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Contents Installation Introduction Troubleshooting Post Installation Start-up AdjustmentsMaintenance Introduction Inside Front CoverGeneral Hazards Electrical Hazards ‹ Standards IndexUNPACKING/INSPECTION Protection SystemsSystem SET LED Generator GfciSpecifications ‹ 1.5.1 Generator‹ 1.5.2 Engine Fuel Consumption Reconfiguring the Fuel SystemFuel Requirements Recommendations 1 7 KW, 410CCLocation 2 12KW and 15KW, 990CC EnginesGenerator Transfer Switch Battery InstallationBattery 2.1 7 kW, 12 kW and 15 kW UnitsCheck Transfer Switch Operation Before Initial START-UPElectrical Checks Generator Tests Under Load Checking Automatic OperationAdjusting the Regulator Natural GAS only Dual Fuel RegulatorsEngine Governor Adjustment 2 12 KW and 15 KW Units1 7 KW Units ‹ 3.2.1 Auto Position Voltage Regulator AdjustmentBREAK-IN Procedure ‹ 3.2.2 OFF PositionAutomatic Transfer Operation Manual Transfer Operation‹ 3.5.2 Transfer Back to Utility Power Source ‹ 3.7.1 LOW OIL Pressure Switch‹ 3.7.2 High Temperature Switch Approximate Crank Cycle Times Checking the Engine OIL Level‹ 3.7.3 Overcrank ‹ 3.7.4 OverspeedChanging the OIL Filter ‹ 4.3.2 OIL Change ProcedureChanging the Engine OIL ‹ 4.3.1 Engine OIL RecommendationsBattery Maintenance Spark PlugsAdjusting Valve Clearance Cooling System‹ 4.12.1 Removal from Service OUT of Service Procedure‹ 4.12.2 Return to Service Corrosion ProtectionService Schedule SYSTEM/COMPONENT Procedure FrequencyTroubleshooting Guide Problem Cause CorrectionElectrical Data Customer Battery 1VA Electrical Data Connection BCR SW1 Exploded Views and Parts Lists Part NO. QTY. Description Exploded Views and Parts Lists ASSEMBLY, Potted Regulator 143 140 16A 16B Part NO. QTY Description Exploded Views and Parts Lists QTY Description 14 20 ADAPTOR, Engine Exploded Views and Parts Lists Stator 12KW Exploded Views and Parts Lists PIN, Piston D20 Exploded Views and Parts Lists SCREW, Taptite M6-1.0X8 Yellow Chrome Exploded Views and Parts Lists CASTING, Twin Regulator Housing Mounting Guardian Air-cooled 7 kW, 12 kW and 15 kW Generators California and Federal Emission Control Warranty Statement Emission Control System Warranty Warranty Schedule

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