Generac Power Systems 005054-1, 005053-1, 005054-0, 005053-0 Description, Exploded Views and Parts

Page 39
Enclosure — Drawing No. 0E9720-D

 

 

 

 

Section 8 - Exploded Views and Parts

 

 

 

 

 

 

 

 

 

 

 

 

Guardian Liquid-cooled 25 kW Generator

 

 

 

 

Enclosure — Drawing No. 0E9720-D

 

ITEM

PART NO.

QTY.

DESCRIPTION

 

1

0E9768

1

ROOF ACO & STD ENCL 2.5L

 

2

0E9862

1

DUCT, DISCHARGE MID 2.5L

 

3

0E9769

1

SUPPORT,RADIATOR 2.5L FORD

 

4

0D8660

2

BRACE SIDE 1.5L MITSU

 

5

0A7568

2

DOORWELDMENT 1.5EPS

 

6

0E9771

1

CORNER POST,REAR RH SIDE 2.5L

 

7

0E9773

1

DOOR REAR ENCL 2.5L FD

 

8

0E9772

1

BRACE, REAR 2.5L FORD

 

9

0E9770

1

CORNER POST,REAR LH SIDE 2.5L

 

10

067042

2

LATCH & CAM

 

11

0C2454

34

SCREW TH-FRM M6-1X16 N WA Z/JS

 

12

033530

3

SCREW PHM #10-32 X 5/8 ZINC

 

13

051716

3

NUT HEX M5-0.8 G8 YEL CHR

 

14

022152

3

WASHER LOCK #10

 

15

0912970064

3

ASSEMBLY BASE-DOOR GROUND WIRE

 

16

023762

3

WASHER SHAKEPROOF EXT #10 STL

 

17

0912970063

3

GRD WIRE ASS'Y 99HSB

 

18

022264

6

WASHER LOCK #8-M4

 

19

067035

6

SCREW PPHM #8-32 X 5/16

 

20

022127

1

NUT HEX 1/4-20 STEEL

 

21

0C2634A

1

ASSEMBLY COVER ACCESS

 

22

022473

1

WASHER FLAT 1/4 ZINC

 

23

022097

1

WASHER LOCK M6-1/4

 

24

0D2023

2

GASKET CLIP-ON SELF GRIPPING (89"LG)

 

25

0C2164

1

LATCH AND CAM

 

26

037337

6

NUT HEX JAM 3/8-24 SS

 

27

0E0072G

2

ACSTC INSLTN 1.5L RR CRNR TOP

 

28

0E0072J

2

ACSTC INSLTN 1.5L RR CRNR BOTT

 

29

0E0072L

2

ACSTC INSLTN 1.5L SIDE BRC PNL

 

30

0E0072M

2

ACSTC INSLTN 1.5L SIDE DR PNL

 

31

0D2023

1

TRIM VINYL SELF GRIPPING (80"LG)

 

32

0E0072P

2

ACSTC INSLTN 1.5L SIDE DR PNL

 

33

0E0072Q

2

ACSTC INSLTN 1.5L RAD SUPPORT

 

34

0E0072S

1

ACSTC INSLTN 2.5L ROOF

 

35

0E0072T

2

ACSTC INSLTN 2.5L DUCT L&RH SD

 

36

0E0072U

1

INSUL ACO 2.5L EXH ROOF PANEL

 

37

0E0072V

2

ACSTC INSLTN 2.5L DUCT FRNT SD

 

38

0E0072W

1

ACSTC INSLTN 2.5L REAR DOOR

 

39

0E0072X

2

ACSTC INSLTN 2.5 RR CRNR PNL S

 

40

0E9861

1

DUCT, DISCHARGE RH SIDE 2.5L

 

41

0E9860

1

DUCT, DISCHARGE LH SIDE 2.5L

Generac® Power Systems, Inc. 37

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Page 38 Page 40
Contents This manual should remain with the unit SHOULD ATTEMPT INSTALLATIONOwner’s Manual Liquid-cooled, Prepackaged Standby GeneratorsINTRODUCTION AUTHORIZED SERVICE DEALER LOCATION‹ OPERATION AND MAINTENANCE ‹ HOW TO OBTAIN SERVICEGuardian Liquid-cooled 25 kW Generator Table of Contentsduring operation. Exercise care near running gen- erators GENERAL HAZARDSDespite the safe design of this generator Parts of the generator are rotating and/or hot‹ STANDARDS INDEX ELECTRICAL HAZARDSFIRE HAZARDS EXPLOSION HAZARDS1.4 GENERATOR AC CONNECTION SYSTEMS 1.2 TRANSFER SWITCH1.1 GENERATOR 1.3 AUTOMATIC SYSTEM OPERATIONFigure 1.4 - Low Oil Pressure Switch ‹ 1.7.1 LOW OIL PRESSURE SWITCH‹ 1.7.2 HIGH COOLANT TEMPERATURE SWITCH ‹ 1.7.3 LOW COOLANT LEVEL SWITCH1.8 UNPACKING 1.10 SPECIFICATIONS‹ 1.7.6 LOW BATTERY ‹ 1.8.1 UNPACKING PRECAUTIONS‹ 1.10.2 GENERATOR 1.12 RECONFIGURING THE FUEL SYSTEM FOR LP VAPORFigure 1.8 - Reconfigure the Fuel System 1.11 FUEL CONSUMPTION1.14 COOLANT RECOMMENDATIONS 1.15 BEFORE INSTALLATION2.1 STANDBY GENERATOR INSTALLATION 1.13 ENGINE OIL RECOMMENDATIONS‹ 2.1.2 OTHER PUBLISHED STANDARDS 2.3 GENERATOR MOUNTING AND SUPPORT2.4 BASIC STANDBY ELECTRIC SYSTEM 2.2 GENERATOR LOCATION2.7 GROUNDING THE GENERATOR 2.9 USING AN ENGINEERED “GTS” TRANSFER SWITCH2.5 EMERGENCY CIRCUIT ISOLATION METHOD 2.6 TOTAL CIRCUIT ISOLATION METHODStandby generators installed with automatic 2.10 BATTERY INSTALLATIONPos2 OFF - Standard Prepackaged ATS Application ‹ 2.10.1 VENTED BATTERIES‹ 2.11.1 PRIOR TO INITIAL START-UP 3.1 ENGINEERED GTS TRANSFER SWITCH‹ 2.11.2 TRANSFER SWITCH 2.11 PREPARATION BEFORE START-UP3.2 CONTROL CONSOLE COMPONENTS ‹ 3.2.2 FAULT INDICATOR LEDS‹ 3.2.1 AUTO/OFF/MANUAL SWITCH ‹ 3.2.5 SET EXERCISE TIME SWITCH3.4 ENGINE GOVERNOR ADJUSTMENTS 3.3 MANUAL TRANSFER AND START-UP‹ 3.2.6 SYSTEM READY LED 3.7 WEEKLY EXERCISE CYCLE Figure 3.2 - Engine Governor AdjustmentFigure 3.3 - “Set Exercise Time” Switch 3.6 AUTOMATIC OPERATIONB. ONCE EVERY SIX MONTHS 3.8 CONTROL BOARD DIP SWITCH SETTINGS4.1 MAINTENANCE PERFORMED BY AUTHORIZED SERVICE FACILITIES A. EVERY THREE MONTHSFigure 4.1 - Intake Manifold Installation 4.2 EXHAUST MANIFOLD PROCEDURE4.3 INTAKE MANIFOLD PROCEDURE 4.4 CYLINDER HEAD PROCEDURE4.8 MAINTENANCE OWNER/ OPERATOR CAN PERFORM 4.6 OVERLOAD PROTECTION FOR ENGINE DC ELECTRICAL SYSTEM4.7 CHECKING FLUID LEVELS ‹ 4.8.9 INSPECT ENGINE GOVERNOR ‹ 4.8.11 CHANGING THE ENGINE AIR CLEANERFigure 4.4 - Setting the Spark Plug Gap ‹ 4.8.8 CHECK FAN BELT‹ 4.9.3 BATTERY MAINTENANCE 4.9 MISCELLANEOUS MAINTENANCE‹ 4.9.1 CLEANING THE GENERATOR ‹ 4.9.2 BATTERYRemove the negative battery cable 4.10 SCHEDULED MAINTENANCEService Maintenance Interval Information Turn off the battery charger turn OFF utility supply to ATSMaintenance LevelTasks Maintenance CORRECTION TROUBLESHOOTING POINTSPROBLEM CAUSEGuardian Liquid-cooled 25 kW Generator Wiring Diagram - 2.5L Engine 15kW & 20kW units -Drawing No. 0F1411 26 Generac Power Systems, IncSection 7 - Electrical Data Section 7 - Electrical Data 28 Generac Power Systems, Inc Section 7 - Electrical Data 30 Generac Power Systems, Inc Wiring Diagram - 2.5L Engine 25kW unit -Drawing No. 0E9982-BSection 7 - Electrical Data 32 Generac Power Systems, Inc Electrical Schematic - 2.5L 25kW unit - Drawing No. 0E9983-BSection 7 - Electrical Data BLOCK ENGINE HARNESS WIRE34 Generac Power Systems, Inc MOUNTDESCRIPTION FASTENER TO SECURE PANEL FOR ACCESSGROUND WIRE COVER CABLEEnclosure - Drawing No. 0E9720-D 38 Generac Power Systems, Inc HINGE CONTINUOUS 1.5L CTRL PNL 40 Generac Power Systems, Inc DESCRIPTION TO RADIATOR 42 Generac Power Systems, IncGuardian Liquid-cooled 25 kW Generator Engine - Drawing No. 0E9918-E STEPPER MOTOR UNITS ONLYBRKT,D.C. ALTERNATORMACHINED SOURCE GENERAC-BOSCH GOVGASKET, 2.5L FORD EXHAUST MAN SERPENTINE BELT - 41 3/8 LENGTH44 Generac Power Systems, Inc 0E1028A I/NTO ENGINE COVERFuel System - Drawing No. 0E9980-D Alternator - Drawing No. 0E8660-C LOCKTIGHTLEADS 46 Generac Power Systems, IncCONDUIT FLEX 1-1/4 30 LG - 3.0L FORD & 3.9L CHRYSLER ROTOR REPLACEMENT PARTSROTOR 390 30KW 1P DIRECT HSB 3.0L FORD & 2.5L FORD STR 390 35AD1 HSB 382MM LONG3.0L FORD & 2.5L FORDSCREW HHC M8-1.25 X 60 G8.8 FT 48 Generac Power Systems, IncWITH TIE WRAP AS SHOWN SECURE WIRE HARNESSITEM 13 NEOPRENE COATINGHOSE, UPPER RADIATOR 174MM 50 Generac Power Systems, Inc1024 SUPPORT,RADIATOR 2.5L FORDInstallation Diagram - Drawing No. 0F1020-A Section 9 - Installation DiagramCALIFORNIA EMISSION CONTROL WARRANTY STATEMENT YOUR WARRANTY RIGHTS AND OBLIGATIONSMANUFACTURER’S EMISSION CONTROL SYSTEM WARRANTY COVERAGE PURCHASER’S/OWNER’S WARRANTY RESPONSIBILITIESEMISSION RELATED PARTS INCLUDE THE FOLLOWING EMISSION CONTROL SYSTEM WARRANTYGENERAC POWER SYSTEMS, INC P.O. BOX 297 WHITEWATER, WI GENERAC POWER SYSTEMS TWO YEAR LIMITED WARRANTY FOR GUARDIANWARRANTY SCHEDULE THIS WARRANTY SHALL NOT APPLY TO THE FOLLOWING
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