Generac Power Systems 005054-0 Description, ROTOR 390 30KW 1P DIRECT HSB 3.0L FORD & 2.5L FORD

Page 49
ROTOR 390 30KW 1P DIRECT HSB (3.0L FORD & 2.5L FORD)

 

 

 

 

Section 8 - Exploded Views and Parts

 

 

 

 

 

 

 

 

 

 

 

 

Guardian Liquid-cooled 25 kW Generator

 

 

 

 

 

 

Alternator — Drawing No. 0E8660-C

 

 

 

ITEM

PART NO.

QTY.

DESCRIPTION

 

 

1

0F1659A

1

ROTOR 390 15KW 1P DIRECT HSB (2.5L FORD)

 

 

 

 

0F1657A

1

ROTOR 390 20KW 1P DIRECT HSB (2.5L FORD)

 

 

 

 

0F1655A

1

ROTOR 390 25KW 1P DIRECT HSB (2.5L FORD)

 

 

 

 

0E5093A

1

ROTOR 390 30KW 1P DIRECT HSB (3.0L FORD & 2.5L FORD)

 

 

 

 

0E7413A

1

ROTOR 390 40KW 1P DIRECT HSB (3.9L CHRYSLER)

 

 

2

0F1660A

1

STR 390 15AD HSB (382MM LONG)(2.5L FORD)

 

 

 

 

0F1658A

1

STR 390 20AD HSB (382MM LONG)(2.5L FORD)

 

 

 

 

0F1656A

1

STR 390 25AD HSB (382MM LONG)(2.5L FORD)

 

 

 

 

0E5094A

1

STR 390 35AD1 HSB (382MM LONG)(3.0L FORD & 2.5L FORD)

 

 

 

 

0E7412A

1

STR 390 40AD HSB (433MM LONG)(3.9L CHRYSLER)

 

 

3

0E5706

1

REAR BEARING CARRIER 390/DRCT

 

 

4

0E5048

REF

FLEXPLATE 3.0L FORD

 

 

 

 

0E5048A

REF

FLEXPLATE 3.9L HSB

 

 

 

 

0E5048B

REF

FLEXPLATE 2.5L FORD

 

 

5

0E6668

1

FLYWHEEL ASSY 3.0L HSB LG GEAR

 

 

6

0E6076

1

REVCOR FAN 10.75 X 2 W/PRESS DIS

 

 

7

046526

8

WASHER LOCK M10

 

 

8

051755

4

SCREW HHC M10-1.5 X 16 G8.8

 

 

9

04576100BK

4

STUD M14-2.0 X 490 G5 ZINC (3.0L FORD & 2.5L FORD)

 

 

 

 

04576100BF

4

STUD M14-2.0 X 540 G5 ZINC (3.9L CHRYSLER)

 

 

10

043123

4

WASHER LOCK M14

 

 

11

051779

4

NUT HEX M14-2.0 G8 YEL CHR

 

 

12

0E7587

1

ASSY BRUSH HOLDER 390/HSB

 

 

13

023365

1

WASHER SHAKEPROOF INT #8

 

 

14

0C3993

4

SCREW HHTT M4-0.7 X 25 BP

 

 

15

057192

4

SCREW SHC M10-1.5 X 30 G12.9

 

 

16

0A2602

1

WASHER FLAT .688 ID X 3.25 OD

 

 

17

042558

1

KEY SQ 3/8 X 1 STEEL

 

 

18

0A2601

1

SCREW HHC M16-2.0 X 45 G8.8

 

 

19

022264

4

WASHER LOCK #8-M4

 

 

20

038150

4

WASHER FLAT #8 ZINC

 

 

21

077043F

1

CONDUIT FLEX 1-1/4" (30" LG - 3.0L FORD & 3.9L CHRYSLER)

 

 

 

 

077043F

1

CONDUIT FLEX 1-1/4" (18" LG - 2.5L FORD)

 

 

 

ROTOR REPLACEMENT PARTS

 

 

 

 

30

047248

1

BALL BEARING-45 MM

 

 

31

070892

1

SLIP RING -MACHINED-

 

 

Generac® Power Systems, Inc. 47

Page 48 Page 50
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Page 48 Page 50
Contents Owner’s Manual SHOULD ATTEMPT INSTALLATIONLiquid-cooled, Prepackaged Standby Generators This manual should remain with the unit‹ OPERATION AND MAINTENANCE AUTHORIZED SERVICE DEALER LOCATION‹ HOW TO OBTAIN SERVICE INTRODUCTIONGuardian Liquid-cooled 25 kW Generator Table of ContentsDespite the safe design of this generator GENERAL HAZARDSParts of the generator are rotating and/or hot during operation. Exercise care near running gen- eratorsFIRE HAZARDS ELECTRICAL HAZARDSEXPLOSION HAZARDS ‹ STANDARDS INDEX1.1 GENERATOR 1.2 TRANSFER SWITCH1.3 AUTOMATIC SYSTEM OPERATION 1.4 GENERATOR AC CONNECTION SYSTEMS‹ 1.7.2 HIGH COOLANT TEMPERATURE SWITCH ‹ 1.7.1 LOW OIL PRESSURE SWITCH‹ 1.7.3 LOW COOLANT LEVEL SWITCH Figure 1.4 - Low Oil Pressure Switch‹ 1.7.6 LOW BATTERY 1.10 SPECIFICATIONS‹ 1.8.1 UNPACKING PRECAUTIONS 1.8 UNPACKINGFigure 1.8 - Reconfigure the Fuel System 1.12 RECONFIGURING THE FUEL SYSTEM FOR LP VAPOR1.11 FUEL CONSUMPTION ‹ 1.10.2 GENERATOR2.1 STANDBY GENERATOR INSTALLATION 1.15 BEFORE INSTALLATION1.13 ENGINE OIL RECOMMENDATIONS 1.14 COOLANT RECOMMENDATIONS2.4 BASIC STANDBY ELECTRIC SYSTEM 2.3 GENERATOR MOUNTING AND SUPPORT2.2 GENERATOR LOCATION ‹ 2.1.2 OTHER PUBLISHED STANDARDS2.5 EMERGENCY CIRCUIT ISOLATION METHOD 2.9 USING AN ENGINEERED “GTS” TRANSFER SWITCH2.6 TOTAL CIRCUIT ISOLATION METHOD 2.7 GROUNDING THE GENERATORPos2 OFF - Standard Prepackaged ATS Application 2.10 BATTERY INSTALLATION‹ 2.10.1 VENTED BATTERIES Standby generators installed with automatic‹ 2.11.2 TRANSFER SWITCH 3.1 ENGINEERED GTS TRANSFER SWITCH2.11 PREPARATION BEFORE START-UP ‹ 2.11.1 PRIOR TO INITIAL START-UP‹ 3.2.1 AUTO/OFF/MANUAL SWITCH ‹ 3.2.2 FAULT INDICATOR LEDS‹ 3.2.5 SET EXERCISE TIME SWITCH 3.2 CONTROL CONSOLE COMPONENTS3.3 MANUAL TRANSFER AND START-UP 3.4 ENGINE GOVERNOR ADJUSTMENTS‹ 3.2.6 SYSTEM READY LED Figure 3.3 - “Set Exercise Time” Switch Figure 3.2 - Engine Governor Adjustment3.6 AUTOMATIC OPERATION 3.7 WEEKLY EXERCISE CYCLE4.1 MAINTENANCE PERFORMED BY AUTHORIZED SERVICE FACILITIES 3.8 CONTROL BOARD DIP SWITCH SETTINGSA. EVERY THREE MONTHS B. ONCE EVERY SIX MONTHS4.3 INTAKE MANIFOLD PROCEDURE 4.2 EXHAUST MANIFOLD PROCEDURE4.4 CYLINDER HEAD PROCEDURE Figure 4.1 - Intake Manifold Installation4.6 OVERLOAD PROTECTION FOR ENGINE DC ELECTRICAL SYSTEM 4.8 MAINTENANCE OWNER/ OPERATOR CAN PERFORM4.7 CHECKING FLUID LEVELS Figure 4.4 - Setting the Spark Plug Gap ‹ 4.8.11 CHANGING THE ENGINE AIR CLEANER‹ 4.8.8 CHECK FAN BELT ‹ 4.8.9 INSPECT ENGINE GOVERNOR‹ 4.9.1 CLEANING THE GENERATOR 4.9 MISCELLANEOUS MAINTENANCE‹ 4.9.2 BATTERY ‹ 4.9.3 BATTERY MAINTENANCEService Maintenance Interval Information 4.10 SCHEDULED MAINTENANCETurn off the battery charger turn OFF utility supply to ATS Remove the negative battery cableLevel MaintenanceTasks Maintenance PROBLEM TROUBLESHOOTING POINTSCAUSE CORRECTIONGuardian Liquid-cooled 25 kW Generator 26 Generac Power Systems, Inc Wiring Diagram - 2.5L Engine 15kW & 20kW units -Drawing No. 0F1411Section 7 - Electrical Data Section 7 - Electrical Data 28 Generac Power Systems, Inc Section 7 - Electrical Data 30 Generac Power Systems, Inc Wiring Diagram - 2.5L Engine 25kW unit -Drawing No. 0E9982-BSection 7 - Electrical Data 32 Generac Power Systems, Inc Electrical Schematic - 2.5L 25kW unit - Drawing No. 0E9983-BSection 7 - Electrical Data 34 Generac Power Systems, Inc HARNESS WIREMOUNT BLOCK ENGINEDESCRIPTION GROUND WIRE PANEL FOR ACCESSCOVER CABLE FASTENER TO SECUREEnclosure - Drawing No. 0E9720-D 38 Generac Power Systems, Inc HINGE CONTINUOUS 1.5L CTRL PNL 40 Generac Power Systems, Inc DESCRIPTION Guardian Liquid-cooled 25 kW Generator Engine - Drawing No. 0E9918-E 42 Generac Power Systems, IncSTEPPER MOTOR UNITS ONLY TO RADIATORGASKET, 2.5L FORD EXHAUST MAN SOURCE GENERAC-BOSCH GOVSERPENTINE BELT - 41 3/8 LENGTH BRKT,D.C. ALTERNATORMACHINEDTO ENGINE 0E1028A I/NCOVER 44 Generac Power Systems, IncSection 8 - Exploded Views and Parts LEADS LOCKTIGHT46 Generac Power Systems, Inc Alternator - Drawing No. 0E8660-CROTOR 390 30KW 1P DIRECT HSB 3.0L FORD & 2.5L FORD ROTOR REPLACEMENT PARTSSTR 390 35AD1 HSB 382MM LONG3.0L FORD & 2.5L FORD CONDUIT FLEX 1-1/4 30 LG - 3.0L FORD & 3.9L CHRYSLERSCREW HHC M8-1.25 X 60 G8.8 FT 48 Generac Power Systems, IncITEM 13 NEOPRENE SECURE WIRE HARNESSCOATING WITH TIE WRAP AS SHOWN1024 50 Generac Power Systems, IncSUPPORT,RADIATOR 2.5L FORD HOSE, UPPER RADIATOR 174MMInstallation Diagram - Drawing No. 0F1020-A Section 9 - Installation DiagramMANUFACTURER’S EMISSION CONTROL SYSTEM WARRANTY COVERAGE YOUR WARRANTY RIGHTS AND OBLIGATIONSPURCHASER’S/OWNER’S WARRANTY RESPONSIBILITIES CALIFORNIA EMISSION CONTROL WARRANTY STATEMENTEMISSION RELATED PARTS INCLUDE THE FOLLOWING EMISSION CONTROL SYSTEM WARRANTYWARRANTY SCHEDULE GENERAC POWER SYSTEMS TWO YEAR LIMITED WARRANTY FOR GUARDIANTHIS WARRANTY SHALL NOT APPLY TO THE FOLLOWING GENERAC POWER SYSTEMS, INC P.O. BOX 297 WHITEWATER, WI
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