Generac Power Systems 005054-1, 005053-1, 005054-0, 005053-0 Description, Source Generac-Bosch Gov

Page 45
GASKET, 2.5L FORD EXHAUST MAN.

Section 8 - Exploded Views and Parts

Guardian Liquid-cooled 25 kW Generator

Engine — Drawing No. 0E9918-E

ITEM

PART NO.

QTY.

DESCRIPTION

 

ITEM

PART NO.

QTY.

DESCRIPTION

1

0E9909

REF

ENGINE 2.5L FORD

33

0E9680

1

GASKET, 2.5L FORD EXHAUST MAN.

2

0E9739

1

PULLEY, 2.5L FORD WATER PUMP

34

0E9609

1

MANIFOLD, EXHAUST ( MACHINED)

3

049814

8

SCREW HHC M10-1.5 X 25 G8.8

35

0E9930

1

HEAT SHIELD, EXHAUST MANIFOLD

4

0F0001

1

CLUTCH, COOLING FAN 2.5L FORD

36

049821

3

SCREW SHC M8-1.25 X 30 G12.9

5

0D3488B

1

SERPENTINE BELT - 41 3/8" LENGTH

37

0E9747

1

STARTER, 12 VOLT

6

0A8584

1

SWITCH,OIL PRESSURE,10PSI,2POL

38

043116

5

SCREW HHC M6-1.0 X 12 G8.8

7

0E0561

1

ASSY WATER LEVEL SENSOR C/E

39

022473

6

WASHER FLAT 1/4-M6 ZINC

PL

 

 

 

40

045772

2

NUT HEX M10-1.5 G8 YEL CHR

8

0A6751

1

SW-TMP 245DEG 3/8NPT

41

064416

2

SCREW HHC M10-1.5 X 45 G8.8

9

035579

1

BUSHING REDUCER 1/4 TO 1/8

42

0F0252

1

SPRING BUSHING

10

026925

1

PLUG STD PIPE 3/8 STEEL SQ HD

43

0E9868

1

ALTERNATOR, D.C

11

0E9611

1

MANIFOLD, INTAKE (MACHINED)

44

0F0035

1

BRKT,D.C. ALTERNATOR(MACHINED)

 

 

 

(STEPPER MOTOR)

45

026082

1

SCREW HHC 3/8-16 X 2-1/4 G5

 

0E9611A

1

MANIFOLD INTAKE MACH BOSCH32

46

0E9928

1

TENSIONER, D.C. ALTERNATOR

 

 

 

(BOSCH GOV.) (NOT SHOWN)

47

0F0383

1

HOSE,2.5L FORD COOLANT BY-

12

0E9681

1

GASKET, 2.5L FORD INTAKE MAN.

 

 

 

 

PASS

13

039253

4

SCREW HHC M8-1.25 X 20 G8.8

48

057823

2

CLAMP HOSE #10 .56-1.06

14

097962

4

SCREW SHC M6-1.0 X 25 G12.9 ZP

49

0E9737

1

LOWER HOSE ADAPTER,2.5L FORD

15

022145

8

WASHER FLAT 5/16-M8 ZINC

50

0F0393

1

O-RING 1-3/16 X 1-7/16 X 1/8

16

022097

11

WASHER LOCK M6-1/4

51

045757

2

SCREW HHC M6-1.0 X 25 G8.8

17

022129

16

WASHER LOCK M8-5/16

52

069860C

1

HOSE OIL DRAIN ASSY 21"

18

043107

11

SCREW HHC M8-1.25 X 25 G8.8

53

048031J

REF

HOSE CLAMP BAND 5/8"

19

022131

19

WASHER FLAT 3/8-M10 ZINC

54

055596

1

BARBED STR 3/8NPT X 3/8

20

046526

30

WASHER LOCK M10

55

077456

1

ADAPTER M12-1.75 3/8NPT

21

052625

2

SCREW SHC M10-1.5 X 35 G12.9

56

052677

1

WASHER NYLON .50 X .87 X .06

22

0E9708

2

ENGINE FOOT, 2.5L FORD

57

049813

1

NUT HEX M6 X 1.0 G8 YEL CHR

23

0E9738

1

DIPSTICK, 2.5L FORD

58

0E9738A

1

DIPSTICK TUBE, 2.5L FORD

24

0E9929

1

BRACKET, DIPSTICK TUBE

59

0F1132

1

COVER, R/H SIDE ENGINE

25

0F0230

1

FAN 16" COOLING

 

 

 

 

ADAPTOR

26

0E9834

1

HARNESS, 2.5L FORD ENGINE

60

0F1133

1

COVER, L/H SIDE ENGINE ADAPTOR

 

 

 

(GENERAC & GUARDIAN) (NOT

61

059355

8

SCREW SHC M10-1.50 X 50 G12.9

 

 

 

SHOWN)

62

076749

1

TANK COOLANT RECOVERY

 

0E9834A

1

HARNESS,2.5L FORD (QUIET

63

029032

1

HOSE 9/32 ID (39"LG)

 

 

 

SOURCE) (GENERAC-BOSCH GOV.)

64

0F1433

1

BRACKET,2.5L FORD WATER

 

 

 

(NOT SHOWN)

 

 

 

 

BOTTLE

27

0D5417

6

SCREW HHC M10-1.0 X 25 G10.9

65

070007

3

WASHER FLAT M6 SS

28

0E5048B

1

FLEXPLATE 2.5L FORD

66

070005

3

WASHER LOCK M6 SS

29

0E9655

1

ADAPT CASTING MACH 2.5L FORD

67

080826

3

SCREW HHC M6-1.0 X 12 SS

30

057192

4

SCREW SHC M10-1.5 X 30 G12.9

68

045771

1

NUT HEX M8-1.25 G8 YEL CHR

31

060619

2

SCREW SHC M10-1.50 X 40 G12.9

69

048031C

2

CLAMP HOSE BAND 1/4

32

0E8940

1

SPACER FLEXPLATE HSB

 

 

 

 

 

Generac® Power Systems, Inc. 43

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Contents Owner’s Manual SHOULD ATTEMPT INSTALLATIONLiquid-cooled, Prepackaged Standby Generators This manual should remain with the unit‹ OPERATION AND MAINTENANCE AUTHORIZED SERVICE DEALER LOCATION‹ HOW TO OBTAIN SERVICE INTRODUCTIONGuardian Liquid-cooled 25 kW Generator Table of ContentsDespite the safe design of this generator GENERAL HAZARDSParts of the generator are rotating and/or hot during operation. Exercise care near running gen- eratorsFIRE HAZARDS ELECTRICAL HAZARDSEXPLOSION HAZARDS ‹ STANDARDS INDEX1.1 GENERATOR 1.2 TRANSFER SWITCH1.3 AUTOMATIC SYSTEM OPERATION 1.4 GENERATOR AC CONNECTION SYSTEMS‹ 1.7.2 HIGH COOLANT TEMPERATURE SWITCH ‹ 1.7.1 LOW OIL PRESSURE SWITCH‹ 1.7.3 LOW COOLANT LEVEL SWITCH Figure 1.4 - Low Oil Pressure Switch‹ 1.7.6 LOW BATTERY 1.10 SPECIFICATIONS‹ 1.8.1 UNPACKING PRECAUTIONS 1.8 UNPACKINGFigure 1.8 - Reconfigure the Fuel System 1.12 RECONFIGURING THE FUEL SYSTEM FOR LP VAPOR1.11 FUEL CONSUMPTION ‹ 1.10.2 GENERATOR2.1 STANDBY GENERATOR INSTALLATION 1.15 BEFORE INSTALLATION1.13 ENGINE OIL RECOMMENDATIONS 1.14 COOLANT RECOMMENDATIONS2.4 BASIC STANDBY ELECTRIC SYSTEM 2.3 GENERATOR MOUNTING AND SUPPORT2.2 GENERATOR LOCATION ‹ 2.1.2 OTHER PUBLISHED STANDARDS2.5 EMERGENCY CIRCUIT ISOLATION METHOD 2.9 USING AN ENGINEERED “GTS” TRANSFER SWITCH2.6 TOTAL CIRCUIT ISOLATION METHOD 2.7 GROUNDING THE GENERATORPos2 OFF - Standard Prepackaged ATS Application 2.10 BATTERY INSTALLATION‹ 2.10.1 VENTED BATTERIES Standby generators installed with automatic‹ 2.11.2 TRANSFER SWITCH 3.1 ENGINEERED GTS TRANSFER SWITCH2.11 PREPARATION BEFORE START-UP ‹ 2.11.1 PRIOR TO INITIAL START-UP‹ 3.2.1 AUTO/OFF/MANUAL SWITCH ‹ 3.2.2 FAULT INDICATOR LEDS‹ 3.2.5 SET EXERCISE TIME SWITCH 3.2 CONTROL CONSOLE COMPONENTS3.4 ENGINE GOVERNOR ADJUSTMENTS 3.3 MANUAL TRANSFER AND START-UP‹ 3.2.6 SYSTEM READY LED Figure 3.3 - “Set Exercise Time” Switch Figure 3.2 - Engine Governor Adjustment3.6 AUTOMATIC OPERATION 3.7 WEEKLY EXERCISE CYCLE4.1 MAINTENANCE PERFORMED BY AUTHORIZED SERVICE FACILITIES 3.8 CONTROL BOARD DIP SWITCH SETTINGSA. EVERY THREE MONTHS B. ONCE EVERY SIX MONTHS4.3 INTAKE MANIFOLD PROCEDURE 4.2 EXHAUST MANIFOLD PROCEDURE4.4 CYLINDER HEAD PROCEDURE Figure 4.1 - Intake Manifold Installation4.8 MAINTENANCE OWNER/ OPERATOR CAN PERFORM 4.6 OVERLOAD PROTECTION FOR ENGINE DC ELECTRICAL SYSTEM4.7 CHECKING FLUID LEVELS Figure 4.4 - Setting the Spark Plug Gap ‹ 4.8.11 CHANGING THE ENGINE AIR CLEANER‹ 4.8.8 CHECK FAN BELT ‹ 4.8.9 INSPECT ENGINE GOVERNOR‹ 4.9.1 CLEANING THE GENERATOR 4.9 MISCELLANEOUS MAINTENANCE‹ 4.9.2 BATTERY ‹ 4.9.3 BATTERY MAINTENANCEService Maintenance Interval Information 4.10 SCHEDULED MAINTENANCETurn off the battery charger turn OFF utility supply to ATS Remove the negative battery cableMaintenance LevelTasks Maintenance PROBLEM TROUBLESHOOTING POINTSCAUSE CORRECTIONGuardian Liquid-cooled 25 kW Generator Wiring Diagram - 2.5L Engine 15kW & 20kW units -Drawing No. 0F1411 26 Generac Power Systems, IncSection 7 - Electrical Data Section 7 - Electrical Data 28 Generac Power Systems, Inc Section 7 - Electrical Data 30 Generac Power Systems, Inc Wiring Diagram - 2.5L Engine 25kW unit -Drawing No. 0E9982-BSection 7 - Electrical Data 32 Generac Power Systems, Inc Electrical Schematic - 2.5L 25kW unit - Drawing No. 0E9983-BSection 7 - Electrical Data 34 Generac Power Systems, Inc HARNESS WIREMOUNT BLOCK ENGINEDESCRIPTION GROUND WIRE PANEL FOR ACCESSCOVER CABLE FASTENER TO SECUREEnclosure - Drawing No. 0E9720-D 38 Generac Power Systems, Inc HINGE CONTINUOUS 1.5L CTRL PNL 40 Generac Power Systems, Inc DESCRIPTION Guardian Liquid-cooled 25 kW Generator Engine - Drawing No. 0E9918-E 42 Generac Power Systems, IncSTEPPER MOTOR UNITS ONLY TO RADIATORGASKET, 2.5L FORD EXHAUST MAN SOURCE GENERAC-BOSCH GOVSERPENTINE BELT - 41 3/8 LENGTH BRKT,D.C. ALTERNATORMACHINEDTO ENGINE 0E1028A I/NCOVER 44 Generac Power Systems, IncSection 8 - Exploded Views and Parts LEADS LOCKTIGHT46 Generac Power Systems, Inc Alternator - Drawing No. 0E8660-CROTOR 390 30KW 1P DIRECT HSB 3.0L FORD & 2.5L FORD ROTOR REPLACEMENT PARTSSTR 390 35AD1 HSB 382MM LONG3.0L FORD & 2.5L FORD CONDUIT FLEX 1-1/4 30 LG - 3.0L FORD & 3.9L CHRYSLERSCREW HHC M8-1.25 X 60 G8.8 FT 48 Generac Power Systems, IncITEM 13 NEOPRENE SECURE WIRE HARNESSCOATING WITH TIE WRAP AS SHOWN1024 50 Generac Power Systems, IncSUPPORT,RADIATOR 2.5L FORD HOSE, UPPER RADIATOR 174MMInstallation Diagram - Drawing No. 0F1020-A Section 9 - Installation DiagramMANUFACTURER’S EMISSION CONTROL SYSTEM WARRANTY COVERAGE YOUR WARRANTY RIGHTS AND OBLIGATIONSPURCHASER’S/OWNER’S WARRANTY RESPONSIBILITIES CALIFORNIA EMISSION CONTROL WARRANTY STATEMENTEMISSION RELATED PARTS INCLUDE THE FOLLOWING EMISSION CONTROL SYSTEM WARRANTYWARRANTY SCHEDULE GENERAC POWER SYSTEMS TWO YEAR LIMITED WARRANTY FOR GUARDIANTHIS WARRANTY SHALL NOT APPLY TO THE FOLLOWING GENERAC POWER SYSTEMS, INC P.O. BOX 297 WHITEWATER, WI
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