Generac Power Systems 005053-0, 005053-1, 005054-0 Description, Generac Power Systems, Inc

Page 50
SCREW HHC M8-1.25 X 60 G8.8 FT

Section 8 - Exploded Views and Parts

Guardian Liquid-cooled 25 kW Generator

Muffler — Drawing No. 0F2930-B

1

 

5

4

24

 

7

6

 

 

 

 

 

11

 

 

 

 

 

 

3

 

13

 

 

 

 

15

17

 

 

 

 

 

 

 

20

 

 

 

 

20

 

 

12

 

19

 

 

 

 

11

 

 

20

 

 

 

 

 

5

4

 

6

18

 

 

 

 

 

 

 

6 48 Generac® Power Systems, Inc.Manual backgroundManual backgroundManual backgroundManual backgroundManual background 7 Manual backgroundManual backgroundManual background

 

 

 

 

 

15 14

16

 

 

 

 

 

 

 

9

 

 

 

 

 

 

 

 

 

 

 

 

 

 

8

 

 

 

 

 

 

 

10

 

 

 

 

 

 

2

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22

 

 

 

 

 

 

 

23

ITEM

PART NO.

QTY.

DESCRIPTION

ITEM

PART NO.

QTY.

DESCRIPTION

1

0F2912

1

PIPE MUFFLER OUT

13

047411

4

SCREW HHC M6-1.0 X 16 G8.8

2

0F2869

1

PIPE EXHAUST 2.5L FORD

14

022097

4

WASHER LOCK M6-1/4

3

0F2823

1

MUFFLER 2.5L FORD

15

022473

8

WASHER FLAT 1/4-M6 ZINC

4

036434

2

BOLT U 5/16-18 X 2.09

16

049813

4

NUT HEX M6 X 1.0 G8 YEL CHR

5

036449

2

SADDLE 2 INCH

17

039253

2

SCREW HHC M8-1.25 X 20 G8.8

6

022129

6

WASHER LOCK M8-5/16

18

045771

2

NUT HEX M8-1.25 G8 YEL CHR

7

022259

4

NUT HEX 5/16-18 STEEL

19

0A4010

1

SCREW HHC M8-1.25 X 60 G8.8 FT

8

0E0170A

1

EXHAUST BLANKET 938MM

20

022145

5

WASHER FLAT 5/16-M8 ZINC

9

044149

1

GASKET EXHAUST RING

21

022131

2

WASHER FLAT 3/8-M10 ZINC

10

0E8816

1

EXHAUST FLANGE 2" PIPE

22

085917

2

WASHER LOCK 3/8 SS

11

0F2925

2

STRAP MUFFLER

23

0D2611

2

SCREW HHC 3/8-16 X 1-3/4 SS

12

0F2926

1

BRACKET, MUFFLER

24

052858

1

NUT TOP LOCK FL M8-1.25

48 Generac® Power Systems, Inc.

Page 49 Page 51
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Page 49 Page 51
Contents Liquid-cooled, Prepackaged Standby Generators SHOULD ATTEMPT INSTALLATIONOwner’s Manual This manual should remain with the unit‹ HOW TO OBTAIN SERVICE AUTHORIZED SERVICE DEALER LOCATION‹ OPERATION AND MAINTENANCE INTRODUCTIONTable of Contents Guardian Liquid-cooled 25 kW GeneratorParts of the generator are rotating and/or hot GENERAL HAZARDSDespite the safe design of this generator during operation. Exercise care near running gen- eratorsEXPLOSION HAZARDS ELECTRICAL HAZARDSFIRE HAZARDS ‹ STANDARDS INDEX1.3 AUTOMATIC SYSTEM OPERATION 1.2 TRANSFER SWITCH1.1 GENERATOR 1.4 GENERATOR AC CONNECTION SYSTEMS‹ 1.7.3 LOW COOLANT LEVEL SWITCH ‹ 1.7.1 LOW OIL PRESSURE SWITCH‹ 1.7.2 HIGH COOLANT TEMPERATURE SWITCH Figure 1.4 - Low Oil Pressure Switch‹ 1.8.1 UNPACKING PRECAUTIONS 1.10 SPECIFICATIONS‹ 1.7.6 LOW BATTERY 1.8 UNPACKING1.11 FUEL CONSUMPTION 1.12 RECONFIGURING THE FUEL SYSTEM FOR LP VAPORFigure 1.8 - Reconfigure the Fuel System ‹ 1.10.2 GENERATOR1.13 ENGINE OIL RECOMMENDATIONS 1.15 BEFORE INSTALLATION2.1 STANDBY GENERATOR INSTALLATION 1.14 COOLANT RECOMMENDATIONS2.2 GENERATOR LOCATION 2.3 GENERATOR MOUNTING AND SUPPORT2.4 BASIC STANDBY ELECTRIC SYSTEM ‹ 2.1.2 OTHER PUBLISHED STANDARDS2.6 TOTAL CIRCUIT ISOLATION METHOD 2.9 USING AN ENGINEERED “GTS” TRANSFER SWITCH2.5 EMERGENCY CIRCUIT ISOLATION METHOD 2.7 GROUNDING THE GENERATOR‹ 2.10.1 VENTED BATTERIES 2.10 BATTERY INSTALLATIONPos2 OFF - Standard Prepackaged ATS Application Standby generators installed with automatic2.11 PREPARATION BEFORE START-UP 3.1 ENGINEERED GTS TRANSFER SWITCH‹ 2.11.2 TRANSFER SWITCH ‹ 2.11.1 PRIOR TO INITIAL START-UP‹ 3.2.5 SET EXERCISE TIME SWITCH ‹ 3.2.2 FAULT INDICATOR LEDS‹ 3.2.1 AUTO/OFF/MANUAL SWITCH 3.2 CONTROL CONSOLE COMPONENTS‹ 3.2.6 SYSTEM READY LED 3.4 ENGINE GOVERNOR ADJUSTMENTS3.3 MANUAL TRANSFER AND START-UP 3.6 AUTOMATIC OPERATION Figure 3.2 - Engine Governor AdjustmentFigure 3.3 - “Set Exercise Time” Switch 3.7 WEEKLY EXERCISE CYCLEA. EVERY THREE MONTHS 3.8 CONTROL BOARD DIP SWITCH SETTINGS4.1 MAINTENANCE PERFORMED BY AUTHORIZED SERVICE FACILITIES B. ONCE EVERY SIX MONTHS4.4 CYLINDER HEAD PROCEDURE 4.2 EXHAUST MANIFOLD PROCEDURE4.3 INTAKE MANIFOLD PROCEDURE Figure 4.1 - Intake Manifold Installation4.7 CHECKING FLUID LEVELS 4.8 MAINTENANCE OWNER/ OPERATOR CAN PERFORM4.6 OVERLOAD PROTECTION FOR ENGINE DC ELECTRICAL SYSTEM ‹ 4.8.8 CHECK FAN BELT ‹ 4.8.11 CHANGING THE ENGINE AIR CLEANERFigure 4.4 - Setting the Spark Plug Gap ‹ 4.8.9 INSPECT ENGINE GOVERNOR‹ 4.9.2 BATTERY 4.9 MISCELLANEOUS MAINTENANCE‹ 4.9.1 CLEANING THE GENERATOR ‹ 4.9.3 BATTERY MAINTENANCETurn off the battery charger turn OFF utility supply to ATS 4.10 SCHEDULED MAINTENANCEService Maintenance Interval Information Remove the negative battery cableTasks MaintenanceLevel Maintenance CAUSE TROUBLESHOOTING POINTSPROBLEM CORRECTIONGenerac Power Systems, Inc Section 7 - Electrical Data Wiring Diagram - 2.5L Engine 15kW & 20kW units -Drawing No. 0F141126 Generac Power Systems, Inc Generac Power Systems, Inc 28 Generac Power Systems, Inc Generac Power Systems, Inc Wiring Diagram - 2.5L Engine 25kW unit -Drawing No. 0E9982-B 30 Generac Power Systems, IncGenerac Power Systems, Inc Electrical Schematic - 2.5L 25kW unit - Drawing No. 0E9983-B 32 Generac Power Systems, IncGenerac Power Systems, Inc MOUNT HARNESS WIRE34 Generac Power Systems, Inc BLOCK ENGINEDESCRIPTION COVER CABLE PANEL FOR ACCESSGROUND WIRE FASTENER TO SECUREEnclosure - Drawing No. 0E9720-D 38 Generac Power Systems, Inc HINGE CONTINUOUS 1.5L CTRL PNL 40 Generac Power Systems, Inc Section 8 - Exploded Views and Parts STEPPER MOTOR UNITS ONLY 42 Generac Power Systems, IncGuardian Liquid-cooled 25 kW Generator Engine - Drawing No. 0E9918-E TO RADIATORSERPENTINE BELT - 41 3/8 LENGTH SOURCE GENERAC-BOSCH GOVGASKET, 2.5L FORD EXHAUST MAN BRKT,D.C. ALTERNATORMACHINEDCOVER 0E1028A I/NTO ENGINE 44 Generac Power Systems, IncGuardian Liquid-cooled 25 kW Generator 46 Generac Power Systems, Inc LOCKTIGHTLEADS Alternator - Drawing No. 0E8660-CSTR 390 35AD1 HSB 382MM LONG3.0L FORD & 2.5L FORD ROTOR REPLACEMENT PARTSROTOR 390 30KW 1P DIRECT HSB 3.0L FORD & 2.5L FORD CONDUIT FLEX 1-1/4 30 LG - 3.0L FORD & 3.9L CHRYSLER48 Generac Power Systems, Inc SCREW HHC M8-1.25 X 60 G8.8 FTCOATING SECURE WIRE HARNESSITEM 13 NEOPRENE WITH TIE WRAP AS SHOWNSUPPORT,RADIATOR 2.5L FORD 50 Generac Power Systems, Inc1024 HOSE, UPPER RADIATOR 174MMSection 9 - Installation Diagram Installation Diagram - Drawing No. 0F1020-APURCHASER’S/OWNER’S WARRANTY RESPONSIBILITIES YOUR WARRANTY RIGHTS AND OBLIGATIONSMANUFACTURER’S EMISSION CONTROL SYSTEM WARRANTY COVERAGE CALIFORNIA EMISSION CONTROL WARRANTY STATEMENTEMISSION CONTROL SYSTEM WARRANTY EMISSION RELATED PARTS INCLUDE THE FOLLOWINGTHIS WARRANTY SHALL NOT APPLY TO THE FOLLOWING GENERAC POWER SYSTEMS TWO YEAR LIMITED WARRANTY FOR GUARDIANWARRANTY SCHEDULE GENERAC POWER SYSTEMS, INC P.O. BOX 297 WHITEWATER, WI
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