Generac Power Systems 005040-0, 005040-1, 005053-0, 005053-1, 005054-0, 005054-1 Item, Part No

Page 37
ITEM

 

 

 

 

Section 8 - Exploded Views and Parts

 

 

 

 

 

 

 

 

 

 

 

 

Guardian Liquid-cooled 25 kW Generator

 

 

 

 

 

 

Mounting Base — Drawing No. 0E9964-E

 

 

 

ITEM

PART NO.

QTY.

DESCRIPTION

 

 

1

0D9336

3

PANEL BRACKET

 

 

2

0E9939

2

CTRL PNL SUPPORT 2.5L FORD

 

 

3

0C2454

24

SCREW TH-FRM M6-1 X 16 N WA Z/JS

 

 

4

049813

1

NUT HEX M6 X 1.0 G8 YEL CHR

 

 

5

022097

1

WASHER LOCK M6-1/4

 

 

6

026850

2

WASHER SHAKEPROOF EXT 1/4 STL

 

 

7

055414

1

LUG SLDLSS #2-#8 X 17/64 CU

 

 

8

022473

1

WASHER FLAT 1/4-M6 ZINC

 

 

9

047411

1

SCREW HHC M6-1.0 X 16 G8.8

 

 

10

052860

4

NUT FLANGED HEX M12-1.75

 

 

11

052251

4

DAMPENER VIBRATION 40 BLUE

 

 

12

052257

4

SPACER .49 X .62 X 1.87 PWDR/ZNC

 

 

13

052252

4

DAMPENER VIBRATION

 

 

14

052259

4

WASHER FLAT M12

 

 

15

052891

4

SCREW HHC M12-1.75 X 80 G8.8

 

 

16

0536210261

1

ASSY WIRE #0 12.00"

 

 

17

074906

1

SCREW HHTT M6-1.0 X 20 BP

 

 

18

077483

REF

BATT 12VDC 75-AH 26 (NOT SHOWN)

 

 

19

0E9941

1

HOLD DOWN BATTERY 2.5L FORD

 

 

20

025507

3

WASHER SHAKEPROOF EXT 7/16 STL

 

 

21

059980

1

SCREW HHC M10-1.5 X 25 G10.9

 

 

22

046526

1

WASHER LOCK M10

 

 

23

022131

1

WASHER FLAT 3/8-M10 ZINC

 

 

24

021991

1

EARTH STRAP

 

 

25

038805J

1

CABLE BATT BLK #1 X 30.00

 

 

26

050331

REF

BATTERY POST COVER (BLACK)

 

 

27

050331A

REF

BATTERY POST COVER (RED)

 

 

28

038804J

1

CABLE BATT RED #1 X 40.50

 

 

29

045771

REF

NUT HEX M8-1.25 G8 YEL CHR

 

 

30

022129

REF

WASHER LOCK M8-5/16

 

 

31

027482

1

WASHER SHAKEPROOF EXT 5/16 STL

 

 

32

075763

1

BOOT BATTERY CABLE

 

 

33

0E9748

1

ASSY MTG BASE 2.5L FORD

 

 

34

0E9940

1

TRAY BATTERY 2.5L FORD

 

 

35

065852

1

SPRING CLIP HOLDER .37-.62

 

 

36

024469

1

SCREW HHTT #10-32 X 3/8 CZ

 

 

Generac® Power Systems, Inc. 35

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Contents Owner’s Manual SHOULD ATTEMPT INSTALLATIONLiquid-cooled,Prepackaged Standby Generators This manual should remain with the unit‹OPERATION AND MAINTENANCE AUTHORIZED SERVICE DEALER LOCATION‹HOW TO OBTAIN SERVICE INTRODUCTIONINTRODUCTION Table of ContentsDespite the safe design of this generator GENERAL HAZARDSParts of the generator are rotating and/or hot FIRE HAZARDS ELECTRICAL HAZARDSEXPLOSION HAZARDS ‹STANDARDS INDEX1.1GENERATOR 1.2TRANSFER SWITCH1.3AUTOMATIC SYSTEM OPERATION 1.4GENERATOR AC CONNECTION SYSTEMS‹1.7.2 HIGH COOLANT TEMPERATURE SWITCH ‹1.7.1 LOW OIL PRESSURE SWITCH‹1.7.3 LOW COOLANT LEVEL SWITCH Figure 1.4 - Low Oil Pressure Switch‹1.7.6 LOW BATTERY 1.10 SPECIFICATIONS‹1.8.1 UNPACKING PRECAUTIONS 1.8UNPACKINGFigure 1.8 — Reconfigure the Fuel System 1.12RECONFIGURING THE FUEL SYSTEM FOR LP VAPOR1.11 FUEL CONSUMPTION ‹ 1.10.2 GENERATOR2.1STANDBY GENERATOR INSTALLATION 1.15 BEFORE INSTALLATION1.13 ENGINE OIL RECOMMENDATIONS 1.14 COOLANT RECOMMENDATIONS2.4BASIC STANDBY ELECTRIC SYSTEM 2.3GENERATOR MOUNTING AND SUPPORT2.2GENERATOR LOCATION ‹2.1.2 OTHER PUBLISHED STANDARDS2.5EMERGENCY CIRCUIT ISOLATION METHOD 2.9USING AN ENGINEERED “GTS” TRANSFER SWITCH2.6TOTAL CIRCUIT ISOLATION METHOD 2.7GROUNDING THE GENERATORPos2 OFF — Standard Prepackaged ATS Application 2.10BATTERY INSTALLATION‹2.10.1 VENTED BATTERIES Standby generators installed with automatic‹2.11.2 TRANSFER SWITCH 3.1ENGINEERED GTS TRANSFER SWITCH2.11 PREPARATION BEFORE START-UP ‹2.11.1 PRIOR TO INITIAL START-UP‹3.2.1 AUTO/OFF/MANUAL SWITCH ‹3.2.2 FAULT INDICATOR LEDS‹3.2.5 SET EXERCISE TIME SWITCH 3.2CONTROL CONSOLE COMPONENTS3.3MANUAL TRANSFER AND START-UP 3.4ENGINE GOVERNOR ADJUSTMENTS‹3.2.6 SYSTEM READY LED Figure 3.3 - “Set Exercise Time” Switch Figure 3.2 — Engine Governor Adjustment3.6AUTOMATIC OPERATION 3.7WEEKLY EXERCISE CYCLEA. EVERY THREE MONTHS 3.8CONTROL BOARD DIP SWITCH SETTINGSB. ONCE EVERY SIX MONTHS C. ONCE ANNUALLY4.3INTAKE MANIFOLD PROCEDURE 4.2EXHAUST MANIFOLD PROCEDURE4.4CYLINDER HEAD PROCEDURE Figure 4.1 — Intake Manifold Installation4.6OVERLOAD PROTECTION FOR 4.8MAINTENANCE OWNER/ OPERATOR CAN PERFORMENGINE DC ELECTRICAL SYSTEM 4.7CHECKING FLUID LEVELSFigure 4.4 – Setting the Spark Plug Gap ‹4.8.11 CHANGING THE ENGINE AIR CLEANER‹4.8.8 CHECK FAN BELT ‹4.8.9 INSPECT ENGINE GOVERNOR‹4.9.1 CLEANING THE GENERATOR 4.9MISCELLANEOUS MAINTENANCE‹4.9.2 BATTERY ‹4.9.3 BATTERY MAINTENANCEService Maintenance Interval Information 4.10 SCHEDULED MAINTENANCELevel MaintenanceTasks Maintenance PROBLEM TROUBLESHOOTING POINTSCAUSE CORRECTIONSection 6 — Notes Section 7 - Electrical Data 26 Generac Power Systems, IncSection 7 - Electrical Data 28 Generac Power Systems, Inc Section 7 - Electrical Data 30 Generac Power Systems, Inc Section 7 - Electrical Data 32 Generac Power Systems, Inc Section 7 - Electrical Data MOUNT PART NO ITEMDESCRIPTION 31 7 11 Enclosure — Drawing No. 0E9720-D 54 36 30 0C2267 40 Generac Power Systems, Inc 0C2267 Engine — Drawing No. 0E9918-E 42 Generac Power Systems, Inc0E9909 0E1028A I/N 0E8456 LOCKTIGHT 0F1659A Muffler — Drawing No. 0F2930-B Stepper Motor — Drawing No. 0E9979-C Radiator — Drawing No. 0E9965-D Installation Diagram — Drawing No. 0F1020-A Section 9 — Installation DiagramPURCHASER’S/OWNER’S WARRANTY RESPONSIBILITIES YOUR WARRANTY RIGHTS AND OBLIGATIONS1-800-333-1322 CALIFORNIA EMISSION CONTROL WARRANTY STATEMENTEMISSION RELATED PARTS INCLUDE THE FOLLOWING EMISSION CONTROL SYSTEM WARRANTYTHIS WARRANTY SHALL NOT APPLY TO THE FOLLOWING WARRANTY SCHEDULEGENERAC POWER SYSTEMS, INC P.O. BOX 297 • WHITEWATER, WI
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