Generac Power Systems 005040-0, 005040-1, 005053-0, 005053-1, 005054-0, 005054-1 0C2267

Page 41
0C2267

Section 8 - Exploded Views and Parts

Guardian Liquid-cooled 25 kW Generator Control Panel — Drawing No. 0E9719-E

ITEM

PART NO.

QTY.

DESCRIPTION

1

0C2267

16

SCREW HHTT M5-0.8 X 12 BP

3

0D5070A

1

ASSY 2A 12V UL BATTERY

 

 

 

CHARGER

4

0D8671

1

HINGE CONTINUOUS 1.5L CTRL PNL

5

0E4494

1

SWITCH ROC DPDT ON-OFF-ON

6

0E6875A

2

RELAY, 12VDC C FORM W/DIODE

7

0E7358

4

SCREW PPPH HI-LO #4-24 X 3/8

8

0E9704

1

ASSY PCB HSB CONTROLLER 2.5L

9

0E9934

1

CTRL PNL BACK & BOTTOM 2.5L

10

0E9935

1

CTRL PNL LH SIDE 2.5L FORD

11

0E9936

1

CTRL PNL RH SIDE 2.5L FORD

12

0E9937

1

CTRL PNL TOP 2.5L FORD

13

0E9938

1

CTRL PNL FRONT 2.5L FORD

14

023897

19

WASHER FLAT #10 ZINC

15

036261

4

RIVET POP .125 X .275 AL

16

054450

1

CIRCT BRK 5.5 X 1 ETA 46-500-P

17

057073

1

JUNCTION BLOCK 3/8-16

18

067680

1

ASSY VOLTAGE REGULATOR 60HZ

19

082573

1

SWITCH ROC DPST 125V SPD

20

0C3910

1

TRANSFORMER 240/16V 1VA & 56VA

21

029673

1

DIO BRIDGE 25A 600V

22

034616

1

FITTING STRAIGHT 3/4

23

0E2514

1

FITTING CONDUIT STR 1-1/2"

24

0F0581

1

BRACKET FUSE HOLDER 2.5L FORD

25

040213

2

PCB SUPPORT SNAP-IN 1/4"

26

0F0558

1

BRACKET PCB SUPPORT 2.5L FORD

27

0F0598

1

DECAL FUSES 2.5L CNTRL PANEL

28

0F0599

1

DECAL TB1 2.5L CONTROL PANEL

29

0F0600

1

DECAL ICT 2.5L CONTROL PANEL

30

054199

1

DECAL DANGER HIGH VOLTAGE

31

049813

1

NUT HEX M6 X 1.0 G8 YEL CHR

32

0F0653

1

DECAL CONTROL HSB 2.5L FORD

33

022097

3

WASHER LOCK M6-1/4

34

0C2212

13

SCREW PHTT M4-0.7 X 16 ZYC

35

022264

20

WASHER LOCK #8-M4

36

0C2265

5

SCREW PHTT M4-0.7 X 12 ZYC

ITEM

PART NO.

QTY.

DESCRIPTION

37

023965

2

SCREW RHM #8-32 X 3/8

38

039782

1

BRKT MTG CB BQ

39

0A2077

1

CB 0125A 2P 240V S BQ2 LL

40

020911

2

SCREW PPHM M5-0.8 X 30 ZINC

41

0A8955

2

SCREW PHM M6-1.0 X 20MM

42

022152

3

WASHER LOCK #10

43

051716

2

NUT HEX M5-0.8 G8 YEL CHR

44

023762

1

WASHER SHAKEPROOF EXT #10

 

 

 

STL

45

033121

1

SCREW HHC #10-32 X 1/2

46

026850

1

WASHER SHAKEPROOF EXT 1/4

 

 

 

STL

47

0912970087

1

ASSY WIRE 14AWG 16" #0 GRN/YEL

48

022158

1

NUT HEX #10-32 STEEL

49

0E7403C

1

FUSE ATO TYPE 15 AMP (BLUE)

50

0E7403A

1

FUSE ATO TYPE 5 AMP (TAN)

51

0F0526

1

HARN CTRL PNL 2.5L FD (NOT

 

 

 

SHOWN)

52

0A2115

2

WASHER NYLON .257

53

022473

2

WASHER FLAT 1/4-M6 ZINC

54

038150

5

WASHER FLAT #8 ZINC

55

0C2428

2

SCREW PHTT #6-32 X 1/2 ZYC

56

022155

2

WASHER LOCK #6

57 *

052619

2

SCREW HHC M5-0.8 X 20 G8.8

58 *

023897

4

WASHER FLAT #10 ZINC

59 *

049226

2

WASHER LOCK M5

60 *

051716

2

NUT HEX M5-0.8 G8 YEL CHR

61 **

046357

REF

BLOCK TERM 20A 6 X 6 X 1100V

62 **

047822

REF

BLOCK TERM 20A 7 X 6 X 1100V

63 **

0F1467

REF

ASSY WIRE FUSE HOLDER

64 **

0E6881

REF

SOCKET RELAY

65

0A9457

1

DECAL NEUTRAL

*NOT SHOWN. HARDWARE FOR ATTACHING WIRES TO I/N 39.

**PART OF I/N 51, P/N 0F0526 CONTROL PANEL HARNESS.

Generac® Power Systems, Inc. 39

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Contents Owner’s Manual SHOULD ATTEMPT INSTALLATIONLiquid-cooled,Prepackaged Standby Generators This manual should remain with the unit‹OPERATION AND MAINTENANCE AUTHORIZED SERVICE DEALER LOCATION‹HOW TO OBTAIN SERVICE INTRODUCTIONINTRODUCTION Table of ContentsParts of the generator are rotating and/or hot GENERAL HAZARDSDespite the safe design of this generator FIRE HAZARDS ELECTRICAL HAZARDSEXPLOSION HAZARDS ‹STANDARDS INDEX1.1GENERATOR 1.2TRANSFER SWITCH1.3AUTOMATIC SYSTEM OPERATION 1.4GENERATOR AC CONNECTION SYSTEMS‹1.7.2 HIGH COOLANT TEMPERATURE SWITCH ‹1.7.1 LOW OIL PRESSURE SWITCH‹1.7.3 LOW COOLANT LEVEL SWITCH Figure 1.4 - Low Oil Pressure Switch‹1.7.6 LOW BATTERY 1.10 SPECIFICATIONS‹1.8.1 UNPACKING PRECAUTIONS 1.8UNPACKINGFigure 1.8 — Reconfigure the Fuel System 1.12RECONFIGURING THE FUEL SYSTEM FOR LP VAPOR1.11 FUEL CONSUMPTION ‹ 1.10.2 GENERATOR2.1STANDBY GENERATOR INSTALLATION 1.15 BEFORE INSTALLATION1.13 ENGINE OIL RECOMMENDATIONS 1.14 COOLANT RECOMMENDATIONS2.4BASIC STANDBY ELECTRIC SYSTEM 2.3GENERATOR MOUNTING AND SUPPORT2.2GENERATOR LOCATION ‹2.1.2 OTHER PUBLISHED STANDARDS2.5EMERGENCY CIRCUIT ISOLATION METHOD 2.9USING AN ENGINEERED “GTS” TRANSFER SWITCH2.6TOTAL CIRCUIT ISOLATION METHOD 2.7GROUNDING THE GENERATORPos2 OFF — Standard Prepackaged ATS Application 2.10BATTERY INSTALLATION‹2.10.1 VENTED BATTERIES Standby generators installed with automatic‹2.11.2 TRANSFER SWITCH 3.1ENGINEERED GTS TRANSFER SWITCH2.11 PREPARATION BEFORE START-UP ‹2.11.1 PRIOR TO INITIAL START-UP‹3.2.1 AUTO/OFF/MANUAL SWITCH ‹3.2.2 FAULT INDICATOR LEDS‹3.2.5 SET EXERCISE TIME SWITCH 3.2CONTROL CONSOLE COMPONENTS‹3.2.6 SYSTEM READY LED 3.4ENGINE GOVERNOR ADJUSTMENTS3.3MANUAL TRANSFER AND START-UP Figure 3.3 - “Set Exercise Time” Switch Figure 3.2 — Engine Governor Adjustment3.6AUTOMATIC OPERATION 3.7WEEKLY EXERCISE CYCLEA. EVERY THREE MONTHS 3.8CONTROL BOARD DIP SWITCH SETTINGSB. ONCE EVERY SIX MONTHS C. ONCE ANNUALLY4.3INTAKE MANIFOLD PROCEDURE 4.2EXHAUST MANIFOLD PROCEDURE4.4CYLINDER HEAD PROCEDURE Figure 4.1 — Intake Manifold Installation4.6OVERLOAD PROTECTION FOR 4.8MAINTENANCE OWNER/ OPERATOR CAN PERFORMENGINE DC ELECTRICAL SYSTEM 4.7CHECKING FLUID LEVELSFigure 4.4 – Setting the Spark Plug Gap ‹4.8.11 CHANGING THE ENGINE AIR CLEANER‹4.8.8 CHECK FAN BELT ‹4.8.9 INSPECT ENGINE GOVERNOR‹4.9.1 CLEANING THE GENERATOR 4.9MISCELLANEOUS MAINTENANCE‹4.9.2 BATTERY ‹4.9.3 BATTERY MAINTENANCEService Maintenance Interval Information 4.10 SCHEDULED MAINTENANCETasks MaintenanceLevel Maintenance PROBLEM TROUBLESHOOTING POINTSCAUSE CORRECTIONSection 6 — Notes Section 7 - Electrical Data 26 Generac Power Systems, IncSection 7 - Electrical Data 28 Generac Power Systems, Inc Section 7 - Electrical Data 30 Generac Power Systems, Inc Section 7 - Electrical Data 32 Generac Power Systems, Inc Section 7 - Electrical Data MOUNT DESCRIPTION ITEMPART NO 31 7 11 Enclosure — Drawing No. 0E9720-D 54 36 30 0C2267 40 Generac Power Systems, Inc 0C2267 Engine — Drawing No. 0E9918-E 42 Generac Power Systems, Inc0E9909 0E1028A I/N 0E8456 LOCKTIGHT 0F1659A Muffler — Drawing No. 0F2930-B Stepper Motor — Drawing No. 0E9979-C Radiator — Drawing No. 0E9965-D Installation Diagram — Drawing No. 0F1020-A Section 9 — Installation DiagramPURCHASER’S/OWNER’S WARRANTY RESPONSIBILITIES YOUR WARRANTY RIGHTS AND OBLIGATIONS1-800-333-1322 CALIFORNIA EMISSION CONTROL WARRANTY STATEMENTEMISSION RELATED PARTS INCLUDE THE FOLLOWING EMISSION CONTROL SYSTEM WARRANTYTHIS WARRANTY SHALL NOT APPLY TO THE FOLLOWING WARRANTY SCHEDULEGENERAC POWER SYSTEMS, INC P.O. BOX 297 • WHITEWATER, WI
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