Generac Power Systems 005040-0, 005040-1, 005053-0, 005053-1, 005054-0, 005054-1 0E8456

Page 47
0E8456

 

 

 

 

Section 8 - Exploded Views and Parts

 

 

 

 

 

 

 

 

 

 

 

 

Guardian Liquid-cooled 25 kW Generator

 

 

 

 

 

 

Fuel System — Drawing No. 0E9980-D

 

 

 

ITEM

PART NO.

QTY.

DESCRIPTION

 

 

1

0E8456

1

BRACKET FUEL REGULATOR

 

 

2

075580

1

FLANGE FUEL INLET

 

 

3

0E9967

1

ASSY FUEL REG 2.5L FRD N/G-L/P

 

 

4

039253

4

SCREW HHC M8-1.25 X 20 G8.8

 

 

5

022145

2

WASHER FLAT 5/16 ZINC

 

 

6

022129

6

WASHER LOCK M8-5/16

 

 

7

045771

2

NUT HEX M8-1.25 G8 YEL CHR

 

 

8 *

0F1570

1

BODY CARBURETOR ASSEMBLY

 

 

9

0A6344

1

BARBED EL 90 1/8 NPT X 3/8

 

 

10

0F3994

REF.

PCV VALVE 2.5L FORD

 

 

11

0E1056

1

FUEL HOSE ASSM. NAT. GAS/L.P.V.

 

 

12

0F0397

1

HOSE CRANKCASE BREATHER

 

 

13

0A5547

1

COVER AIR CLEANER

 

 

14

048031C

2

CLAMP HOSE BAND 1/4

 

 

15

0D1509

1

DECAL INLET PRESSURE

 

 

16 *

0E0591

1

ADAPTER CARB. TO AIR CLNR

 

 

17

059402

1

FILTER ELEMENT

 

 

18

037561

1

NUT WING 1/4-20 NYLK

 

 

19

0E1028A

1

CARBURETOR ASSY. 2.5L FORD

 

 

20

059401

1

CARBURETOR GASKET

 

 

21 *

091526

4

SCREW PPHM M5-0.8 X 12 ZNC

 

 

22 *

049226

4

WASHER LOCK M5

 

 

23

026307

1

ELBOW 90D STREET 3/4

 

 

24

062522

1

STUD TH 1/4-20 X 3 G2 ZNC FULL

 

 

25

022127

1

NUT HEX 1/4-20 STEEL

 

 

26

022259

2

NUT HEX 5/16-18 STEEL

 

 

27

050279

1

DECAL FUEL INLET NG

 

 

28

0A6125

2

STUD 5/16-18 X 1.25 F THR

 

 

29

0C2454

3

SCREW TH-FRM M6-1 X 16 N WA Z/JS

 

 

30*

0E1104

1

GASKET, AIR CLEANER ADAPTER

 

 

31*

0E0668

1

O-RING 2-028 1.38 X 1.50 X .06

 

 

32*

0E0590A

1

VENTURI 20MM

 

 

33*

0C5133

1

0-RING 29.82 X 2.62

 

 

34*

0E0665

1

SCREW THROTTLE PIN STOP

 

 

35*

0E1108

1

THROTTLE ARM REWORK

 

 

36*

033138

1

SCREW HHM #10-32 X 5/8

 

 

37*

022152

1

WASHER LOCK #10

 

 

38*

0E0645

1

LEVER,THROTTLE STOP

 

 

39*

034339

1

BARBED EL 90 3/8 NPT X 5/8

 

 

40

059194

1

HOSE 5/8 ID LPG & NG (24" LG)

 

 

41

057823

2

CLAMP HOSE #10 .56 - 1.06

 

 

42

0F0382

1

HOSE 3/8" 90 DEG 2.5L PVC

 

 

* INCLUDED IN ITEM 19 (CARBURETOR ASSY )

Generac® Power Systems, Inc. 45

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Page 46 Page 48
Contents This manual should remain with the unit SHOULD ATTEMPT INSTALLATIONOwner’s Manual Liquid-cooled,Prepackaged Standby GeneratorsINTRODUCTION AUTHORIZED SERVICE DEALER LOCATION‹OPERATION AND MAINTENANCE ‹HOW TO OBTAIN SERVICEINTRODUCTION Table of ContentsParts of the generator are rotating and/or hot GENERAL HAZARDSDespite the safe design of this generator ‹STANDARDS INDEX ELECTRICAL HAZARDSFIRE HAZARDS EXPLOSION HAZARDS1.4GENERATOR AC CONNECTION SYSTEMS 1.2TRANSFER SWITCH1.1GENERATOR 1.3AUTOMATIC SYSTEM OPERATIONFigure 1.4 - Low Oil Pressure Switch ‹1.7.1 LOW OIL PRESSURE SWITCH‹1.7.2 HIGH COOLANT TEMPERATURE SWITCH ‹1.7.3 LOW COOLANT LEVEL SWITCH1.8UNPACKING 1.10 SPECIFICATIONS‹1.7.6 LOW BATTERY ‹1.8.1 UNPACKING PRECAUTIONS‹ 1.10.2 GENERATOR 1.12RECONFIGURING THE FUEL SYSTEM FOR LP VAPORFigure 1.8 — Reconfigure the Fuel System 1.11 FUEL CONSUMPTION1.14 COOLANT RECOMMENDATIONS 1.15 BEFORE INSTALLATION2.1STANDBY GENERATOR INSTALLATION 1.13 ENGINE OIL RECOMMENDATIONS‹2.1.2 OTHER PUBLISHED STANDARDS 2.3GENERATOR MOUNTING AND SUPPORT2.4BASIC STANDBY ELECTRIC SYSTEM 2.2GENERATOR LOCATION2.7GROUNDING THE GENERATOR 2.9USING AN ENGINEERED “GTS” TRANSFER SWITCH2.5EMERGENCY CIRCUIT ISOLATION METHOD 2.6TOTAL CIRCUIT ISOLATION METHODStandby generators installed with automatic 2.10BATTERY INSTALLATIONPos2 OFF — Standard Prepackaged ATS Application ‹2.10.1 VENTED BATTERIES‹2.11.1 PRIOR TO INITIAL START-UP 3.1ENGINEERED GTS TRANSFER SWITCH‹2.11.2 TRANSFER SWITCH 2.11 PREPARATION BEFORE START-UP3.2CONTROL CONSOLE COMPONENTS ‹3.2.2 FAULT INDICATOR LEDS‹3.2.1 AUTO/OFF/MANUAL SWITCH ‹3.2.5 SET EXERCISE TIME SWITCH‹3.2.6 SYSTEM READY LED 3.4ENGINE GOVERNOR ADJUSTMENTS3.3MANUAL TRANSFER AND START-UP 3.7WEEKLY EXERCISE CYCLE Figure 3.2 — Engine Governor AdjustmentFigure 3.3 - “Set Exercise Time” Switch 3.6AUTOMATIC OPERATIONC. ONCE ANNUALLY 3.8CONTROL BOARD DIP SWITCH SETTINGSA. EVERY THREE MONTHS B. ONCE EVERY SIX MONTHSFigure 4.1 — Intake Manifold Installation 4.2EXHAUST MANIFOLD PROCEDURE4.3INTAKE MANIFOLD PROCEDURE 4.4CYLINDER HEAD PROCEDURE4.7CHECKING FLUID LEVELS 4.8MAINTENANCE OWNER/ OPERATOR CAN PERFORM4.6OVERLOAD PROTECTION FOR ENGINE DC ELECTRICAL SYSTEM‹4.8.9 INSPECT ENGINE GOVERNOR ‹4.8.11 CHANGING THE ENGINE AIR CLEANERFigure 4.4 – Setting the Spark Plug Gap ‹4.8.8 CHECK FAN BELT‹4.9.3 BATTERY MAINTENANCE 4.9MISCELLANEOUS MAINTENANCE‹4.9.1 CLEANING THE GENERATOR ‹4.9.2 BATTERYService Maintenance Interval Information 4.10 SCHEDULED MAINTENANCETasks MaintenanceLevel Maintenance CORRECTION TROUBLESHOOTING POINTSPROBLEM CAUSESection 6 — Notes Section 7 - Electrical Data 26 Generac Power Systems, IncSection 7 - Electrical Data 28 Generac Power Systems, Inc Section 7 - Electrical Data 30 Generac Power Systems, Inc Section 7 - Electrical Data 32 Generac Power Systems, Inc Section 7 - Electrical Data MOUNT DESCRIPTION ITEMPART NO 31 7 11 Enclosure — Drawing No. 0E9720-D 54 36 30 0C2267 40 Generac Power Systems, Inc 0C2267 Engine — Drawing No. 0E9918-E 42 Generac Power Systems, Inc0E9909 0E1028A I/N 0E8456 LOCKTIGHT 0F1659A Muffler — Drawing No. 0F2930-B Stepper Motor — Drawing No. 0E9979-C Radiator — Drawing No. 0E9965-D Installation Diagram — Drawing No. 0F1020-A Section 9 — Installation DiagramCALIFORNIA EMISSION CONTROL WARRANTY STATEMENT YOUR WARRANTY RIGHTS AND OBLIGATIONSPURCHASER’S/OWNER’S WARRANTY RESPONSIBILITIES 1-800-333-1322EMISSION RELATED PARTS INCLUDE THE FOLLOWING EMISSION CONTROL SYSTEM WARRANTYP.O. BOX 297 • WHITEWATER, WI WARRANTY SCHEDULETHIS WARRANTY SHALL NOT APPLY TO THE FOLLOWING GENERAC POWER SYSTEMS, INC
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