Generac Power Systems 005040-0, 005040-1, 005053-0, 005053-1, 005054-0, 005054-1 owner manual

Page 39
Enclosure — Drawing No. 0E9720-D

 

 

 

 

Section 8 - Exploded Views and Parts

 

 

 

 

 

 

 

 

 

 

 

 

Guardian Liquid-cooled 25 kW Generator

 

 

 

 

Enclosure — Drawing No. 0E9720-D

 

ITEM

PART NO.

QTY.

DESCRIPTION

 

1

0E9768

1

ROOF ACO & STD ENCL 2.5L

 

2

0E9862

1

DUCT, DISCHARGE MID 2.5L

 

3

0E9769

1

SUPPORT,RADIATOR 2.5L FORD

 

4

0D8660

2

BRACE SIDE 1.5L MITSU

 

5

0A7568

2

DOORWELDMENT 1.5EPS

 

6

0E9771

1

CORNER POST,REAR RH SIDE 2.5L

 

7

0E9773

1

DOOR REAR ENCL 2.5L FD

 

8

0E9772

1

BRACE, REAR 2.5L FORD

 

9

0E9770

1

CORNER POST,REAR LH SIDE 2.5L

 

10

067042

2

LATCH & CAM

 

11

0C2454

34

SCREW TH-FRM M6-1X16 N WA Z/JS

 

12

033530

3

SCREW PHM #10-32 X 5/8 ZINC

 

13

051716

3

NUT HEX M5-0.8 G8 YEL CHR

 

14

022152

3

WASHER LOCK #10

 

15

0912970064

3

ASSEMBLY BASE-DOOR GROUND WIRE

 

16

023762

3

WASHER SHAKEPROOF EXT #10 STL

 

17

0912970063

3

GRD WIRE ASS'Y 99HSB

 

18

022264

6

WASHER LOCK #8-M4

 

19

067035

6

SCREW PPHM #8-32 X 5/16

 

20

022127

1

NUT HEX 1/4-20 STEEL

 

21

0C2634A

1

ASSEMBLY COVER ACCESS

 

22

022473

1

WASHER FLAT 1/4 ZINC

 

23

022097

1

WASHER LOCK M6-1/4

 

24

0D2023

2

GASKET CLIP-ON SELF GRIPPING (89"LG)

 

25

0C2164

1

LATCH AND CAM

 

26

037337

6

NUT HEX JAM 3/8-24 SS

 

27

0E0072G

2

ACSTC INSLTN 1.5L RR CRNR TOP

 

28

0E0072J

2

ACSTC INSLTN 1.5L RR CRNR BOTT

 

29

0E0072L

2

ACSTC INSLTN 1.5L SIDE BRC PNL

 

30

0E0072M

2

ACSTC INSLTN 1.5L SIDE DR PNL

 

31

0D2023

1

TRIM VINYL SELF GRIPPING (80"LG)

 

32

0E0072P

2

ACSTC INSLTN 1.5L SIDE DR PNL

 

33

0E0072Q

2

ACSTC INSLTN 1.5L RAD SUPPORT

 

34

0E0072S

1

ACSTC INSLTN 2.5L ROOF

 

35

0E0072T

2

ACSTC INSLTN 2.5L DUCT L&RH SD

 

36

0E0072U

1

INSUL ACO 2.5L EXH ROOF PANEL

 

37

0E0072V

2

ACSTC INSLTN 2.5L DUCT FRNT SD

 

38

0E0072W

1

ACSTC INSLTN 2.5L REAR DOOR

 

39

0E0072X

2

ACSTC INSLTN 2.5 RR CRNR PNL S

 

40

0E9861

1

DUCT, DISCHARGE RH SIDE 2.5L

 

41

0E9860

1

DUCT, DISCHARGE LH SIDE 2.5L

Generac® Power Systems, Inc. 37

Page 38 Page 40
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Page 38 Page 40
Contents This manual should remain with the unit SHOULD ATTEMPT INSTALLATIONOwner’s Manual Liquid-cooled,Prepackaged Standby GeneratorsINTRODUCTION AUTHORIZED SERVICE DEALER LOCATION‹OPERATION AND MAINTENANCE ‹HOW TO OBTAIN SERVICEINTRODUCTION Table of ContentsGENERAL HAZARDS Despite the safe design of this generatorParts of the generator are rotating and/or hot ‹STANDARDS INDEX ELECTRICAL HAZARDSFIRE HAZARDS EXPLOSION HAZARDS1.4GENERATOR AC CONNECTION SYSTEMS 1.2TRANSFER SWITCH1.1GENERATOR 1.3AUTOMATIC SYSTEM OPERATIONFigure 1.4 - Low Oil Pressure Switch ‹1.7.1 LOW OIL PRESSURE SWITCH‹1.7.2 HIGH COOLANT TEMPERATURE SWITCH ‹1.7.3 LOW COOLANT LEVEL SWITCH1.8UNPACKING 1.10 SPECIFICATIONS‹1.7.6 LOW BATTERY ‹1.8.1 UNPACKING PRECAUTIONS‹ 1.10.2 GENERATOR 1.12RECONFIGURING THE FUEL SYSTEM FOR LP VAPORFigure 1.8 — Reconfigure the Fuel System 1.11 FUEL CONSUMPTION1.14 COOLANT RECOMMENDATIONS 1.15 BEFORE INSTALLATION2.1STANDBY GENERATOR INSTALLATION 1.13 ENGINE OIL RECOMMENDATIONS‹2.1.2 OTHER PUBLISHED STANDARDS 2.3GENERATOR MOUNTING AND SUPPORT2.4BASIC STANDBY ELECTRIC SYSTEM 2.2GENERATOR LOCATION2.7GROUNDING THE GENERATOR 2.9USING AN ENGINEERED “GTS” TRANSFER SWITCH2.5EMERGENCY CIRCUIT ISOLATION METHOD 2.6TOTAL CIRCUIT ISOLATION METHODStandby generators installed with automatic 2.10BATTERY INSTALLATIONPos2 OFF — Standard Prepackaged ATS Application ‹2.10.1 VENTED BATTERIES‹2.11.1 PRIOR TO INITIAL START-UP 3.1ENGINEERED GTS TRANSFER SWITCH‹2.11.2 TRANSFER SWITCH 2.11 PREPARATION BEFORE START-UP3.2CONTROL CONSOLE COMPONENTS ‹3.2.2 FAULT INDICATOR LEDS‹3.2.1 AUTO/OFF/MANUAL SWITCH ‹3.2.5 SET EXERCISE TIME SWITCH3.4ENGINE GOVERNOR ADJUSTMENTS 3.3MANUAL TRANSFER AND START-UP‹3.2.6 SYSTEM READY LED 3.7WEEKLY EXERCISE CYCLE Figure 3.2 — Engine Governor AdjustmentFigure 3.3 - “Set Exercise Time” Switch 3.6AUTOMATIC OPERATIONC. ONCE ANNUALLY 3.8CONTROL BOARD DIP SWITCH SETTINGSA. EVERY THREE MONTHS B. ONCE EVERY SIX MONTHSFigure 4.1 — Intake Manifold Installation 4.2EXHAUST MANIFOLD PROCEDURE4.3INTAKE MANIFOLD PROCEDURE 4.4CYLINDER HEAD PROCEDURE4.7CHECKING FLUID LEVELS 4.8MAINTENANCE OWNER/ OPERATOR CAN PERFORM4.6OVERLOAD PROTECTION FOR ENGINE DC ELECTRICAL SYSTEM‹4.8.9 INSPECT ENGINE GOVERNOR ‹4.8.11 CHANGING THE ENGINE AIR CLEANERFigure 4.4 – Setting the Spark Plug Gap ‹4.8.8 CHECK FAN BELT‹4.9.3 BATTERY MAINTENANCE 4.9MISCELLANEOUS MAINTENANCE‹4.9.1 CLEANING THE GENERATOR ‹4.9.2 BATTERYService Maintenance Interval Information 4.10 SCHEDULED MAINTENANCEMaintenance LevelTasks Maintenance CORRECTION TROUBLESHOOTING POINTSPROBLEM CAUSESection 6 — Notes Section 7 - Electrical Data 26 Generac Power Systems, IncSection 7 - Electrical Data 28 Generac Power Systems, Inc Section 7 - Electrical Data 30 Generac Power Systems, Inc Section 7 - Electrical Data 32 Generac Power Systems, Inc Section 7 - Electrical Data MOUNT ITEM PART NODESCRIPTION 31 7 11 Enclosure — Drawing No. 0E9720-D 54 36 30 0C2267 40 Generac Power Systems, Inc 0C2267 Engine — Drawing No. 0E9918-E 42 Generac Power Systems, Inc0E9909 0E1028A I/N 0E8456 LOCKTIGHT 0F1659A Muffler — Drawing No. 0F2930-B Stepper Motor — Drawing No. 0E9979-C Radiator — Drawing No. 0E9965-D Installation Diagram — Drawing No. 0F1020-A Section 9 — Installation DiagramCALIFORNIA EMISSION CONTROL WARRANTY STATEMENT YOUR WARRANTY RIGHTS AND OBLIGATIONSPURCHASER’S/OWNER’S WARRANTY RESPONSIBILITIES 1-800-333-1322EMISSION RELATED PARTS INCLUDE THE FOLLOWING EMISSION CONTROL SYSTEM WARRANTYP.O. BOX 297 • WHITEWATER, WI WARRANTY SCHEDULETHIS WARRANTY SHALL NOT APPLY TO THE FOLLOWING GENERAC POWER SYSTEMS, INC
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