Generac Power Systems 004700-00 owner manual Exercising the Generator, OUT of Service Procedure

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Section 3 – Maintenance

3.10 MAJOR SERVICE MANUAL

To obtain a service manual for the generator, contact the nearest Authorized Service Dealer. Make sure to identify the MODEL NUMBER and SERIES.

Recreational Vehicle Generator

4.Reconnect the battery. Observe battery polarity. Damage may occur if the battery is connected incorrectly.

5.Turn OFF all electrical loads. Add fuel if neces- sary and then start the engine.

3.11 EXERCISING THE GENERATOR

The manufacturer recommends that the generator be started and operated at least once every seven days. Let the unit run for at least 30 minutes to “exercise” the engine.

3.12 OUT OF SERVICE PROCEDURE

‹3.12.1 REMOVAL FROM SERVICE

If the generator cannot be exercised every seven days, and it is to be out of service longer than 30 days, pre- pare the generator for storage as follows:

1.Start the engine and let it warm up.

2.Close the fuel shutoff valve in the fuel supply line and allow the unit to shut down.

Note:

Using a fuel additive such as STA-BIL fuel stabi- lizer, or an equivalent, will prevent gum deposits from forming in the engine’s fuel system.

3.While the engine is still warm from running, drain the oil completely. Refill the crankcase with SAE 10W-30 oil having API classification “For Service SF.”

4.Attach a tag to the engine indicating the viscosity and classification of the oil in the crankcase.

5.Remove the spark plug and pour two or three tablespoons of clean, fresh engine oil into the spark plug threaded openings. Reinstall and tighten the spark plug.

6.Remove the battery and store it in a cool, dry room on a wooden board. Never store the battery on any concrete or earthen floor.

7.Clean and wipe the entire generator.

‹3.12.2 RETURN TO SERVICE

To return the unit to service after storage, proceed as follows:

1.Check the tag on the engine for oil viscosity and classification. Verify that the correct recommend- ed oil is used in the engine (see Section 1.5.4). If necessary, drain and refill with the proper oil.

2.Check the state of the battery. Fill all cells of unsealed batteries to the proper level with dis- tilled water. DO NOT USE TAP WATER IN THE BATTERY. Recharge the battery to 100 percent state of charge, or, if defective, replace the battery.

3.Clean and wipe the entire generator.

6.Allow the unit to run for several minutes to warm up.

7.Apply electrical loads to at least 50 percent of the unit’s rated wattage capacity.

8.When the engine is thoroughly warmed up, shut it down.

9.The generator is now ready for service.

3.13 ADJUSTING VALVE CLEARANCE

After the first 50 hours of operation, adjust the valve clearance in the engine.

When adjusting valve clearance, the engine should be at room temperature and the piston should be at Top Dead Center (TDC) of its compression stroke (both valves closed). Correct clearance is 0.001-0.003 inch

(0.03-0.07mm). Adjust valve clearance as follows:

1.Loosen the rocker arm jam nut. Use an allen wrench to turn the pivot ball stud while checking clearance between the rocker arm and the valve stem with a feeler gauge (Figure 3.7).

Figure 3.7 — Adjusting Valve Clearance

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Contents Air-cooled Recreational Vehicle Generators Introduction Authorized Service Dealer LocationInside Front Cover Part II Installation Instructions Warning   Electrical Hazards  Model Generator IdentificationSpecifications SafetyGenerator Applicability Generator AC Connection System‹ 1.5.2 Fuel Consumption ‹ 1.5.5 Generator‹ 1.5.3 Engine OIL Requirements ‹ 1.5.6 Emissions Compliance PeriodOptional Remote START/STOP Panel Generator Control PanelAutomatic Choke Before Starting the Engine‹ 2.4.2 Engine Lubrication Starting the Generator‹ 2.4.3 Fuel Supply ‹ 2.4.4 Cooling and Ventilating AIRProtection Systems Stopping the GeneratorDo not Overload Generator ‹ 2.9.3 Field Boost Additional Information‹ 2.10.1 25-HOUR BREAK-IN Period ‹ 2.9.4 Overvoltage ProtectionChanging the Engine OIL AND/OR OIL Filter Checking the Engine OIL Level‹ 2.10.4 Operation in High Grass or Brush ‹ 2.10.5 Effects of Moisture and Dirt‹ 3.3.1 Cleaning the Foam Precleaner Maintaining the Engine AIR CleanerClean Spark Arrestor Clean AIR IntakeChecking the Engine Spark Plug Fuel FilterBattery Maintenance Cleaning the Generator‹ 3.9.1 Weekly ‹ 3.9.2 Every SIX MonthsAdjusting Valve Clearance OUT of Service Procedure‹ 3.12.1 Removal from Service ‹ 3.12.2 Return to ServiceTightening Jam Nut RV Generator Service IntervalPart  General Hazards   Fire Hazards  Equipment Description Purpose and Scope ManualGenerator Engine Operating Speed Standards Booklets0D8716 ‹ 2.1.2 Generator Support Location and Support‹ 2.1.1 Generator Location ‹ 2.1.4 Generator Restraint Generator Compartments‹ 2.2.2 Compartment Construction ‹ 2.2.1 Compartment Size‹ 2.2.3 Sound Insulating Materials ‹ 2.2.4 AcousticsView from TOP ‹ 2.2.5 Compartment Floor CutoutsGasoline Fuel System ‹ 2.3.1 Generator Airflow ‹ 2.3.2 Testing the InstallationCooling and Ventilating AIR ‹ 2.4.1 Fuel Tank Exhaust System‹ 2.4.2 Generator Fuel Supply Line Rigid Fuel Lines‹ 2.5.1 Spark Arrestor ‹ 2.5.2 Exhaust System SafetyElectrical Connections ‹ 2.6.1 Electrical Junction BOX ‹ 2.6.2 Wiring‹ 2.6.3 Generator AC Connections ‹ 2.6.4 Conduit‹ 2.6.6 Power Supply Cord ‹ 2.6.5 Isolating Different Power Sources‹ 2.7.1 Recommended Battery Battery Installation‹ 2.7.2 Battery Cables ‹ 2.7.3 Battery Cable ConnectionsTesting Under Load Post Installation TestsInitial Start Before Initial START-UPInstallation Checklist Appendix 1 Notes Problem Cause Correction Troubleshooting GuideAppendix 3 Electrical Data Supplied by Customer To Carb Part NO. QTY Description 21 2 QTY Description 274 Regulator Voltage Appendix 4 Exploded Views and Parts Lists GUARD, FAN Appendix 4 Exploded Views and Parts Lists Long Block Assembly PURCHASER’S/OWNER’S Warranty Responsibilities Your Warranty Rights and ObligationsMANUFACTURER’S Emission Control System Warranty Coverage Emission Related Parts Include the Following Emission Control System WarrantyWarranty Schedule CONSUMER/PERSONAL Applications

004700-00 specifications

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