Generac Power Systems 004700-00 owner manual Battery Installation, ‹ 2.7.1 Recommended Battery

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Section 2 – Installation

‹2.6.7 GROUND FAULT CIRCUIT INTERRUPTERS

Recreational Vehicle Generator

2.Connect the battery cable from the battery post indicated by a NEGATIVE, NEG or (-) to the frame ground connection (Figure 2.16).

The National Electrical Code (NFPA 70, 551-7) requires that ground fault circuit interrupters (GFCIs) be installed on all external and some internal electri- cal receptacles. Contact the dealer for recommenda- tions.

2.7BATTERY INSTALLATION

‹2.7.1 RECOMMENDED BATTERY

Install a battery that meets the following require- ments:

The battery must be a 12-volt, automotive type storage battery.

For prevailing ambient temperatures above 32° F (0° C), use a battery rated 70 amp-hours and capable of delivering 400 cold-cranking amperes.

For prevailing ambient temperatures below 32° F (0° C), use a battery rated 95 amp-hours and capable of delivering 400 cold-cranking amperes.

NOTE:

If the battery is to be used to power other vehicle accessories, as well as start the generator, a bat- tery with a larger capacity may be needed.

3.Connect cables so the connectors are clean and tight.

Figure 2.16 – Connecting Battery Cables

POS

FUEL

NEG

‹2.7.4 BATTERY COMPARTMENT

Install the generator battery in its own, vented com- partment. Place the battery compartment away from any source of heat, sparks or flame.

Provide ventilation openings in the battery compart- ment. The minimum size of openings should be 2 square inches at the top of the compartment. Mount the battery on a strong, rigid supporting structure, where leaks and spills of battery fluid will not cause damage.

‹2.7.2 BATTERY CABLES

Using battery cables that are too long or too small in diameter may cause a drop in voltage, which causes starting problems. For the best cold weather starting, the voltage drop between battery terminals and the generator connection point should not exceed 0.12 volts per 100 amperes of cranking current.

These generators are rated at about 100 DC amperes of cranking current.

Select battery cables based on (a) cable length and

(b)prevailing ambient temperatures. Generally, the longer the cable and the colder the weather, the larger the cable size must be, as shown in the chart.

CABLE LENGTH

 

in Feet (Meters)

CABLE SIZE

0 to 10 (0 to 3)

2*

11 to 15 (3.4 to 4.5)

0

16 to 20 (4.5 to 6)

000

* For warm weather, use No. 2 cable up to 20 feet.

‹2.7.3 BATTERY CABLE CONNECTIONS

1.Connect the battery cable from the battery post or terminal indicated by a POSITIVE, POS or (+) to the lug on the starter contactor (Figure 2.16).

NOTE:

Check to be sure the battery cable boot for the starter cable has been installed.

2.8OPTIONAL ACCESSORIES

A plug-in receptacle (Figure 2.17) is provided on the generator set. Use this receptacle to connect an optional remote-mounted start/stop panel to the generator. Installation of such a panel will permit starting and stopping the generator engine from any convenient location inside the vehicle.

Figure 2.17 – Remote Panel Plug-in Receptacle

6

14A

14A

5

15

15

4

18

18

3

14

14

2

17

17

1

0

0

12.00"

WIRE

WIRE

LENGTH (mm)

FUNCTION

No.

COLOR

 

 

0

WHITE

12.0 (305)

GROUND

14

RED

12.0 (305)

ENGINE RUN SIGNAL

15

ORANGE

12.0 (305)

12 VDC

17

YELLOW

12.0 (305)

START

18

BROWN

12.0 (305)

STOP

14A

BLUE

12.0 (305)

PRIME

P/N: 0D9099-B

31

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Contents Air-cooled Recreational Vehicle Generators Introduction Authorized Service Dealer LocationInside Front Cover Part II Installation Instructions Warning   Electrical Hazards  Model Generator IdentificationSpecifications SafetyGenerator Applicability Generator AC Connection System‹ 1.5.2 Fuel Consumption ‹ 1.5.5 Generator‹ 1.5.3 Engine OIL Requirements ‹ 1.5.6 Emissions Compliance PeriodOptional Remote START/STOP Panel Generator Control PanelAutomatic Choke Before Starting the Engine‹ 2.4.2 Engine Lubrication Starting the Generator‹ 2.4.3 Fuel Supply ‹ 2.4.4 Cooling and Ventilating AIRStopping the Generator Do not Overload GeneratorProtection Systems ‹ 2.9.3 Field Boost Additional Information‹ 2.10.1 25-HOUR BREAK-IN Period ‹ 2.9.4 Overvoltage ProtectionChanging the Engine OIL AND/OR OIL Filter Checking the Engine OIL Level‹ 2.10.4 Operation in High Grass or Brush ‹ 2.10.5 Effects of Moisture and Dirt‹ 3.3.1 Cleaning the Foam Precleaner Maintaining the Engine AIR CleanerClean Spark Arrestor Clean AIR IntakeChecking the Engine Spark Plug Fuel FilterBattery Maintenance Cleaning the Generator‹ 3.9.1 Weekly ‹ 3.9.2 Every SIX MonthsAdjusting Valve Clearance OUT of Service Procedure‹ 3.12.1 Removal from Service ‹ 3.12.2 Return to ServiceTightening Jam Nut RV Generator Service IntervalPart  General Hazards   Fire Hazards  Equipment Description Purpose and Scope ManualGenerator Engine Operating Speed Standards Booklets0D8716 Location and Support ‹ 2.1.1 Generator Location‹ 2.1.2 Generator Support ‹ 2.1.4 Generator Restraint Generator Compartments‹ 2.2.2 Compartment Construction ‹ 2.2.1 Compartment Size‹ 2.2.3 Sound Insulating Materials ‹ 2.2.4 AcousticsView from TOP ‹ 2.2.5 Compartment Floor Cutouts‹ 2.3.1 Generator Airflow ‹ 2.3.2 Testing the Installation Cooling and Ventilating AIRGasoline Fuel System ‹ 2.4.1 Fuel Tank Exhaust System‹ 2.4.2 Generator Fuel Supply Line Rigid Fuel Lines‹ 2.5.2 Exhaust System Safety Electrical Connections‹ 2.5.1 Spark Arrestor ‹ 2.6.1 Electrical Junction BOX ‹ 2.6.2 Wiring‹ 2.6.3 Generator AC Connections ‹ 2.6.4 Conduit‹ 2.6.6 Power Supply Cord ‹ 2.6.5 Isolating Different Power Sources‹ 2.7.1 Recommended Battery Battery Installation‹ 2.7.2 Battery Cables ‹ 2.7.3 Battery Cable ConnectionsTesting Under Load Post Installation TestsInitial Start Before Initial START-UPInstallation Checklist Appendix 1 Notes Problem Cause Correction Troubleshooting GuideAppendix 3 Electrical Data Supplied by Customer To Carb Part NO. QTY Description 21 2 QTY Description 274 Regulator Voltage Appendix 4 Exploded Views and Parts Lists GUARD, FAN Appendix 4 Exploded Views and Parts Lists Long Block Assembly Your Warranty Rights and Obligations MANUFACTURER’S Emission Control System Warranty CoveragePURCHASER’S/OWNER’S Warranty Responsibilities Emission Related Parts Include the Following Emission Control System WarrantyWarranty Schedule CONSUMER/PERSONAL Applications

004700-00 specifications

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