Generac Power Systems 004700-00 owner manual Generator Compartments, ‹ 2.1.4 Generator Restraint

Page 25

Section 2 – Installation

Recreational Vehicle Generator

• The installer must make certain that the selected

 

NOTE:

location will permit adequate cooling and ventilat-

Refer to “Figure

1.2 – Major Features and

ing airflow to be supplied.

Dimensions”.

 

 

 

‹2.1.4 GENERATOR RESTRAINT

Use four 5/16"-18 hardened steel bolts (Grade 5) to fasten the generator to the supporting frame or the support tubing. These bolts must pass through (a) the generator mounting base, (b) the compartment floor (if a compartment is used) and (c) the support- ing framework (Figure 2.3). All bolts must be long enough so that when tight, at least three threads are visible past the retaining lock nuts. Refer to Section

2.2for the location of the generator mounting holes.

Figure 2.3 – Typical Generator Restraint

‹2.2.2 COMPARTMENT CONSTRUCTION

The generator compartment should be either con- structed of, or lined with, 26-gauge galvanized steel.

NOTE:

Aluminum is NOT an acceptable alternative to galvanized steel due to aluminum’s low melting point.

If the compartment is lined with galvanized steel, it may be constructed of any material. The manu- facturer recommends that the compartment be constructed of 1/2-inch thick plywood (not strand- board), with the floor made of a double thickness of 1/2-inch plywood with the grain of the wood at cross section for added strength (Figure 2.5).

Figure 2.5 – Typical Compartment Construction

2.2GENERATOR COMPARTMENTS

Whether the generator set is being installed inside a compartment specifically manufactured to house a generator or inside a compartment that the installer constructs, the compartment must meet certain spec- ifications as outlined in the following sections:

‹2.2.1 COMPARTMENT SIZE

Plan the compartment size carefully. Provide a mini- mum clearance of 1/2 inch (13 mm) on the front and top, 1/2 inch (25 mm) on the sides, and 1/2 inch (13

mm)from the back for air circulation AFTER the compartment has been lined with metal and sound insulation (Figure 2.4).

Figure 2.4 – Clearances

• If constructing

a compartment, line the exterior

(underside) of

the compartment floor with 26-

gauge galvanized steel.

Plywood

Compartment

1/2" Clearance on Top

Insulation

1/2"

in Front

 

 

1" Clearance

 

 

in Back

 

1" Each Side

 

 

 

 

 

 

 

ended

 

 

 

Recomm

 

Cleara

(Minimum

12")

 

nce

 

 

18"

ow

 

 

 

Bel

 

 

 

• All seams, splices and joints of the compartment

walls (unless vapor tight by design) should be

caulked to prevent poisonous, flammable or explo-

sive vapors from entering the vehicle interior.

NOTE:

Caulking must be done so that the caulking mate- rial will stay in place permanently. Pressing such materials as putty tape onto joints and seams is NOT acceptable. A high quality silicone rubber base sealant is recommended.

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Contents Air-cooled Recreational Vehicle Generators Introduction Authorized Service Dealer LocationInside Front Cover Part II Installation Instructions Warning   Electrical Hazards  Model Generator IdentificationSpecifications SafetyGenerator Applicability Generator AC Connection System‹ 1.5.2 Fuel Consumption ‹ 1.5.5 Generator‹ 1.5.3 Engine OIL Requirements ‹ 1.5.6 Emissions Compliance PeriodOptional Remote START/STOP Panel Generator Control PanelAutomatic Choke Before Starting the Engine‹ 2.4.2 Engine Lubrication Starting the Generator‹ 2.4.3 Fuel Supply ‹ 2.4.4 Cooling and Ventilating AIRDo not Overload Generator Stopping the GeneratorProtection Systems ‹ 2.9.3 Field Boost Additional Information‹ 2.10.1 25-HOUR BREAK-IN Period ‹ 2.9.4 Overvoltage ProtectionChanging the Engine OIL AND/OR OIL Filter Checking the Engine OIL Level‹ 2.10.4 Operation in High Grass or Brush ‹ 2.10.5 Effects of Moisture and Dirt‹ 3.3.1 Cleaning the Foam Precleaner Maintaining the Engine AIR CleanerClean Spark Arrestor Clean AIR IntakeChecking the Engine Spark Plug Fuel FilterBattery Maintenance Cleaning the Generator‹ 3.9.1 Weekly ‹ 3.9.2 Every SIX MonthsAdjusting Valve Clearance OUT of Service Procedure‹ 3.12.1 Removal from Service ‹ 3.12.2 Return to ServiceTightening Jam Nut RV Generator Service IntervalPart  General Hazards   Fire Hazards  Equipment Description Purpose and Scope ManualGenerator Engine Operating Speed Standards Booklets0D8716 ‹ 2.1.1 Generator Location Location and Support‹ 2.1.2 Generator Support ‹ 2.1.4 Generator Restraint Generator Compartments‹ 2.2.2 Compartment Construction ‹ 2.2.1 Compartment Size‹ 2.2.3 Sound Insulating Materials ‹ 2.2.4 AcousticsView from TOP ‹ 2.2.5 Compartment Floor CutoutsCooling and Ventilating AIR ‹ 2.3.1 Generator Airflow ‹ 2.3.2 Testing the InstallationGasoline Fuel System ‹ 2.4.1 Fuel Tank Exhaust System‹ 2.4.2 Generator Fuel Supply Line Rigid Fuel LinesElectrical Connections ‹ 2.5.2 Exhaust System Safety‹ 2.5.1 Spark Arrestor ‹ 2.6.1 Electrical Junction BOX ‹ 2.6.2 Wiring‹ 2.6.3 Generator AC Connections ‹ 2.6.4 Conduit‹ 2.6.6 Power Supply Cord ‹ 2.6.5 Isolating Different Power Sources‹ 2.7.1 Recommended Battery Battery Installation‹ 2.7.2 Battery Cables ‹ 2.7.3 Battery Cable ConnectionsTesting Under Load Post Installation TestsInitial Start Before Initial START-UPInstallation Checklist Appendix 1 Notes Problem Cause Correction Troubleshooting GuideAppendix 3 Electrical Data Supplied by Customer To Carb Part NO. QTY Description 21 2 QTY Description 274 Regulator Voltage Appendix 4 Exploded Views and Parts Lists GUARD, FAN Appendix 4 Exploded Views and Parts Lists Long Block Assembly MANUFACTURER’S Emission Control System Warranty Coverage Your Warranty Rights and ObligationsPURCHASER’S/OWNER’S Warranty Responsibilities Emission Related Parts Include the Following Emission Control System WarrantyWarranty Schedule CONSUMER/PERSONAL Applications

004700-00 specifications

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