Generac Power Systems 004701-0 owner manual Generator Compartments, ‹ 2.2.1 Compartment Size

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2.2GENERATOR COMPARTMENTS

Whether the generator set is being installed inside a compartment specifically manufactured to house a generator or inside a compartment that the installer constructs, the compartment must meet certain spec- ifications as outlined in the following sections:

‹2.2.1 COMPARTMENT SIZE

Plan the compartment size carefully. Provide a mini- mum clearance of 1/2 inch (13 mm) on the front and top, 1/2 inch (13 mm) on the left side, two (2) inches on the right side, and 2-1/2 inch (63.5 mm) from the back for air circulation AFTER the compartment has been lined with metal and sound insulation (Figure 2.3).

Figure 2.3 – Clearances

Section 2 – Installation

Recreational Vehicle Generator

Figure 2.4 – Typical Compartment Construction

Plywood

Compartment

1/2" Clearance on Top

Insulation

1/2"

 

in Front

1/2" Left Side

 

2-1/2" Clearance

in Back

2" Right Side

 

 

Recommended

 

 

 

)

Cleara

(Minimum

12"

nce

 

 

18" Below

 

 

 

All seams, splices and joints of the compart- ment walls (unless vapor tight by design) should be caulked to prevent poisonous, flammable or explosive vapors from entering the vehicle inte- rior.

NOTE:

Caulking must be done so that the caulking mate- rial will stay in place permanently. Pressing such materials as putty tape onto joints and seams is NOT acceptable. A high quality silicone rubber base sealant is recommended.

NOTE:

Refer to “Figure 1.2 – Major Features and Dimensions”.

‹2.2.2 COMPARTMENT CONSTRUCTION

The generator compartment should be either con- structed of, or lined with, 26-gauge galvanized steel.

NOTE:

Aluminum is NOT an acceptable alternative to galvanized steel due to aluminum’s low melting point.

If the compartment is lined with galvanized steel, it may be constructed of any material. The manu- facturer recommends that the compartment be constructed of 1/2-inch thick plywood (not strand- board), with the floor made of a double thickness of 1/2-inch plywood with the grain of the wood at cross section for added strength (Figure 2.4).

If constructing a compartment, line the exterior (underside) of the compartment floor with 26- gauge galvanized steel.

Holes and openings made in the compartment walls to allow for the passage of electrical conduit, conductors, hoses, cables, etc., into the vehicle liv- ing area must be sealed vapor tight with silicone rubber base sealant.

If flexible metal conduit is used, it must be sealed internally at the end where it terminates inside the compartment’s electrical junction box.

NOTE:

Flexible metal conduit, due to its unique construc- tion, is NOT vapor tight along its entire length.

Seams and joints of the galvanized steel (whether used as a liner or for the compartment itself) must be lapped and mechanically secured. Such seams may be manufactured, welded, bolted, riveted or screwed. Manufactured lock seams are shown in Figure 2.5. Installer constructed compartments typically utilize a standard lap joint.

After the compartment has been metal lined and vapor sealed, line the compartment interior walls and ceiling with an approved, nonflammable sound insulating material.

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Contents Air-cooled Recreational Vehicle Generators Introduction Authorized Service Dealer LocationPart II Installation Instructions  Warning   Electrical Hazards  Model Number Serial Number KW Rating Rated Voltage Generator IdentificationSpecifications SafetyGenerator Applicability Generator AC Connection SystemGenerator Control Panel Before Starting the Engine Optional Remote START/STOP PanelStarting the Generator Do not Overload Generator ‹ 2.8.1 LOW OIL Pressure SwitchStopping the Generator Protection SystemsAdditional Information ‹ 2.8.2 High Temperature Switch‹ 2.8.3 Field Boost ‹ 2.8.4 Overvoltage Protection‹ 2.9.4 Operation in High Grass or Brush Checking the Engine OIL Level‹ 2.9.5 Effects of Moisture and Dirt ‹ 3.3.1 Cleaning the Foam Precleaner Maintaining the Engine AIR CleanerChanging the Engine OIL AND/OR OIL Filter Clean Spark Arrestor Clean AIR IntakeChecking the Engine Spark Plug Battery Maintenance Cleaning the Generator‹ 3.8.2 Every SIX Months Adjusting Valve Clearance OUT of Service Procedure‹ 3.11.2 Return to Service ‹ 3.11.1 Removal from ServiceTightening Jam Nut RV Generator Service IntervalRecreational Vehicle Generator Part  General Hazards   Fire Hazards  Equipment Description Purpose and Scope ManualGenerator Engine Operating Speed Standards BookletsView from TOP ‹ 2.1.1 Generator Location Location and Support‹ 2.2.1 Compartment Size Generator Compartments‹ 2.2.2 Compartment Construction ‹ 2.2.4 Acoustics ‹ 2.2.3 Sound Insulating Materials‹ 2.2.5 Compartment Floor Cutouts Compartment Floor Cutout Drawing 0G3723-A Cooling and Ventilating AIR ‹ 2.3.2 Testing the InstallationLP GAS Fuel System ‹ 2.3.1 Generator Airflow‹ 2.4.3 Vapor Withdrawal ‹ 2.4.2 Some Important Considerations‹ 2.4.5 Gaseous Carburetion ‹ 2.4.6 Fuel Supply Lines Exhaust System‹ 2.4.7 Excess Flow Valve ‹ 2.4.8 Leakage TestsElectrical Connections ‹ 2.5.2 Exhaust System Safety‹ 2.5.1 Spark Arrestor ‹ 2.6.3 Generator AC Connections ‹ 2.6.1 Electrical Junction BOX14 Transfer Switch Isolation Method Optional Accessories Battery InstallationInitial Start Before Initial START-UP‹ 2.8.1 Remote START/STOP Panel Testing Under Load Installation Checklist Problem Cause Correction Troubleshooting GuideRecreational Vehicle Generator Electrical Data Supplied by Customer Recreational Vehicle Generator Enclosure Drawing No F4589-B QTY Description Recreational Vehicle Generator Generator Drawing No F4590-C FAN, 8 Curve BLADE, 16.5MM I.D Exploded Views and Parts Lists Regulator Voltage Exploded Views and Parts Lists GUARD, FAN Exploded Views and Parts Lists Long Block Assembly 220 RV LP Recreational Vehicle Generator Regulator Drawing No F5819 CASTING, Twin Regulator Housing MANUFACTURER’S Emission Control System Warranty Coverage Your Warranty Rights and ObligationsPURCHASER’S/OWNER’S Warranty Responsibilities Emission Related Parts Include the Following Emission Control System WarrantyWarranty Schedule CONSUMER/PERSONAL Applications

004701-0 specifications

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