Dixon ZTR 5004, ZTR 5005 manual Care and Maintenance, Maintenance Schedule

Page 33

CARE AND MAINTENANCE

CAUTION

Before performing any maintenance, turn off engine,

allow to cool & remove key.

Use extreme care when working on machinery.

Do not wear watch or jewelry. Do not wear loose fitting clothes,

and observe all common safety practices with tools.

MAINTENANCE SCHEDULE

Adjust traction drive idler

after 5 hours break-in

Check deck serpentine belt

after 20 hours break-in

(adjust bumper to approximately 1/2” thick)

Check crankcase oil level

before each use

Clean grass from hydrostat fans

before each use

Clean grass & debris from muffler & manifold area

..........before each use

Clean grass under deck

after each use

Check tire pressure

every 10 hours

Inspect blades for sharpness

every 10 hours

Check hydrostatic transmission fluid

every 25 hours

Clean air filter element

every 25 hours

Check traction drive idler adjustment

every 50 hours (see page 48)

Grease all zerks

every 50 hours

Check all belts

every 50 hours

Change engine crankcase oil and filter

(5 hours break-in) every 50 hours

Replace air filter elements

annually or every 100 hours

Replace spark plugs

annually or every 100 hours

Change hydrostat oil and oil filter

(100 hours break-in) every 500 hours

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Contents Series Important Read Carefully Index Safety Warranty PolicyBlade Contact TIP Over RUN Over Back Over SafetySafety Alert Symbol General Operation General Operation Do not Slope OperationNever allow children to operate the mower ChildrenService Service 5000 6000 7000 Series Mowers Dixon Limited Warranty Policy Hydro Gear ModelsSpecifications Model ZTR SpecificationsSeat Adjustment Instructions Control Levers ControlsThrottle Control Lever Choke Control LeverParking Brake Hydro Gear SystemTo SET Parking Brake Blade Drive Circuit BreakerMower Deck CUT Height Lift Lever To Free Wheel Machine Unlock Transmission Towing Operation InstructionsBefore Operating Mower Engine should Stop Parking Brake Switch TestSide Discharge of the Clippings Grass Height and Cutting Suggestions Starting Instructions engine has been operated Starting Instructions cold engine Mowing with a Mulching Attachment CUT High MOW Often Mowing with a Mulching AttachmentMowing with a Grass Catcher Attachment Mowing with a Grass Catcher Attachment Deck Rollers 60 deck Maintenance Schedule Care and MaintenanceOFF Season Battery Storage BatteryEngine TiresCutter Blade Maintenance Belt Tension BeltsLubrication Fuel Shut OFF ValveChassis LocationsChanging the Engine OIL OIL Filters OIL FillHydrostatic Transmission OIL & Filter Service Care and Maintenance Service Intervals Recommended OIL WeightOIL Requirements Warranty Cleaning the MowerPARTS/SERVICE Electrical SystemsMower Deck Leveling Procedure Mower Deck Leveling Procedure Mower Deck Removal BOX to Hydrostat Belt Adjustment Parking Brake Cable Adjustment Wheel Reversal Rear WheelsNeutral Adjustment Neutral Adjustment AIR GAP Adjustment Procedure for Electric Clutch AdjustmentOhms Test Forward Travel Speed Adjustment Troubleshooting Engine Runs but Mower WON’T Move Forward Engine Stalls When Blades are EngagedDrive System CUT QualityDeck Standard Service Parts ListKawasaki and Kohler AIR & OIL Filter Part Numbers Name Address Owner InformationZTRMowers