Dixon ZTR 5005, ZTR 5004 manual Procedure for Electric Clutch Adjustment, AIR GAP Adjustment

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CARE AND MAINTENANCE

PROCEDURE FOR ELECTRIC CLUTCH ADJUSTMENT:

Electric clutches require periodic Air Gap adjustments for extended life. Listed below is both an Air Gap adjustment procedure and an Ohms test to check for a faulty coil within the clutch. No replacement parts are available to repair a faulty assembly. The entire clutch must be replaced.

A.AIR GAP ADJUSTMENT

1.It is not necessary to remove the clutch from the motor.

2.Locate the three holes in the brake plate, one near each adjustment nut. (Figure 1)

3.Insert a .012” feeler gauge into one of the three windows. Be careful to position the feeler gauge between the rotor and armature faces. (Figure 2)

4.Tighten the adjustment nut adjacent to the window with the feeler gauge inserted until the gauge fits snugly between the rotor and armature. The gap should not be so tight that the feeler gauge cannot be reinserted after removal.

5.Repeat steps 5 and 6 at the other two windows.

6.Re-check the air gap at each window and make minor adjustments as necessary to achieve a consistent .012” air gap.

Figure 1

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Contents Series Important Read Carefully Safety Warranty Policy IndexSafety Blade Contact TIP Over RUN Over Back OverSafety Alert Symbol General Operation General Operation Slope Operation Do notChildren Never allow children to operate the mowerService Service Dixon Limited Warranty Policy Hydro Gear Models 5000 6000 7000 Series MowersSpecifications Specifications Model ZTRSeat Adjustment Instructions Controls Control LeversChoke Control Lever Throttle Control LeverHydro Gear System Parking BrakeTo SET Parking Brake Circuit Breaker Blade DriveMower Deck CUT Height Lift Lever To Free Wheel Machine Unlock Transmission Operation Instructions TowingBefore Operating Mower Parking Brake Switch Test Engine should StopSide Discharge of the Clippings Grass Height and Cutting Suggestions Starting Instructions engine has been operated Starting Instructions cold engine Mowing with a Mulching Attachment Mowing with a Mulching Attachment CUT High MOW OftenMowing with a Grass Catcher Attachment Mowing with a Grass Catcher Attachment Deck Rollers 60 deck Care and Maintenance Maintenance ScheduleBattery OFF Season Battery StorageEngine TiresCutter Blade Maintenance Belts Belt TensionFuel Shut OFF Valve LubricationChassis LocationsChanging the Engine OIL OIL Fill OIL FiltersHydrostatic Transmission OIL & Filter Service Care and Maintenance Recommended OIL Weight Service IntervalsOIL Requirements Cleaning the Mower WarrantyPARTS/SERVICE Electrical SystemsMower Deck Leveling Procedure Mower Deck Leveling Procedure Mower Deck Removal BOX to Hydrostat Belt Adjustment Parking Brake Cable Adjustment Rear Wheels Wheel ReversalNeutral Adjustment Neutral Adjustment Procedure for Electric Clutch Adjustment AIR GAP AdjustmentOhms Test Forward Travel Speed Adjustment Troubleshooting Engine Stalls When Blades are Engaged Engine Runs but Mower WON’T Move ForwardDrive System CUT QualityStandard Service Parts List DeckKawasaki and Kohler AIR & OIL Filter Part Numbers Owner Information Name AddressZTRMowers