Dixon ZTR 5004, ZTR 5005 manual Troubleshooting

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TROUBLESHOOTING

1. ENGINE WON’T TURN OVER

Mower blades engaged- - - - - - - - - - - - - - - - - - - - - - -disengage blades Drive not in neutral - - - - - - -move control levers to neutral “OUT” Circuit breaker trips- - - - - - - - - - - - - - - - - - - - - - - - - - -- - - - - reset breaker Dead battery- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - charge or replace Solenoid- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -consult dealer Ignition switch- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -consult dealer Starter- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -consult dealer Parking brake not on- - - - - - - - - - - - - - - - - - - - -engage parking brake

2.ENGINE WILL TURN OVER BUT WON’T START

No fuel- - - - - - - - - - - - - - - refuel and/or clean or replace fuel filters

3.HARD TO START ENGINE

Fuel line clogged- - - - - - - - - - - - - clean fuel line and check fuel filter Faulty fuel pump- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -consult dealer

4.ENGINE STARTS BUT CUTS OUT

Water in fuel- - - - - - - - - - - - - - - -drain old fuel-replace with new fuel Clogged fuel line- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -check fuel filter Fuel tank vent plugged- - - - - - - - - - - - - - - - - - - - - - - - - - - -clean fuel vent Faulty fuel pump- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - check vent

5.ENGINE OVERHEATED

Air intake screen or fins clogged- - - - - -clean intake screen and fins Oil level too low or too high- - - - - - - - - - - - - - - - - - - - - - - - - adjust oil level Running engine too slow - - - - - - - - - - - - - - - - - - - - - - - -run engine faster

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Contents Series Important Read Carefully Index Safety Warranty PolicyBlade Contact TIP Over RUN Over Back Over SafetySafety Alert Symbol General Operation General Operation Do not Slope OperationNever allow children to operate the mower ChildrenService Service 5000 6000 7000 Series Mowers Dixon Limited Warranty Policy Hydro Gear ModelsSpecifications Model ZTR SpecificationsSeat Adjustment Instructions Control Levers ControlsThrottle Control Lever Choke Control LeverHydro Gear System Parking BrakeTo SET Parking Brake Circuit Breaker Blade DriveMower Deck CUT Height Lift Lever To Free Wheel Machine Unlock Transmission Towing Operation InstructionsBefore Operating Mower Engine should Stop Parking Brake Switch TestSide Discharge of the Clippings Grass Height and Cutting Suggestions Starting Instructions engine has been operated Starting Instructions cold engine Mowing with a Mulching Attachment CUT High MOW Often Mowing with a Mulching AttachmentMowing with a Grass Catcher Attachment Mowing with a Grass Catcher Attachment Deck Rollers 60 deck Maintenance Schedule Care and MaintenanceTires BatteryOFF Season Battery Storage EngineCutter Blade Maintenance Belt Tension BeltsLocations Fuel Shut OFF ValveLubrication ChassisChanging the Engine OIL OIL Filters OIL FillHydrostatic Transmission OIL & Filter Service Care and Maintenance Recommended OIL Weight Service IntervalsOIL Requirements Electrical Systems Cleaning the MowerWarranty PARTS/SERVICEMower Deck Leveling Procedure Mower Deck Leveling Procedure Mower Deck Removal BOX to Hydrostat Belt Adjustment Parking Brake Cable Adjustment Wheel Reversal Rear WheelsNeutral Adjustment Neutral Adjustment AIR GAP Adjustment Procedure for Electric Clutch AdjustmentOhms Test Forward Travel Speed Adjustment Troubleshooting CUT Quality Engine Stalls When Blades are EngagedEngine Runs but Mower WON’T Move Forward Drive SystemDeck Standard Service Parts ListKawasaki and Kohler AIR & OIL Filter Part Numbers Name Address Owner InformationZTRMowers