Dixon 6601 Series manual Procedure for Electric Clutch Adjustment, AIR GAP Adjustment, Ohms Test

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CARE AND MAINTENANCE

PROCEDURE FOR ELECTRIC CLUTCH ADJUSTMENT

Electric clutches require periodic Air Gap adjustments to extend the life of the clutch. Listed below is both an Air Gap adjustment procedure and an Ohms test to check for a faulty coil within the clutch. No replacement parts are available to repair a faulty assembly. The entire clutch must be replaced.

A. AIR GAP ADJUSTMENT

1.Remove the clutch from the engine. This is recommended because it is easier to verify the gap.

2.Locate the three rivet joints which fasten the leaf springs to the armature, (figure 1)

3.Rotate the pulley until these rivet joints are located midway along the edge of the triangular field adapter, (figure 1)

4.Locate the three holes in the brake plate, one near each adjustment nut. (figure 2)

5.Insert a .012 inch feeler gauge into one of the three windows. Be careful to position the feeler gauge between the rotor and armature faces, (figure 3)

6.Tighten the adjusting nut adjacent to the window with the feeler gauge inserted until the

gauge fits snugly between the rotor and armature. The gap should not be so tight that the feeler gauge cannot be reinserted after removal.

7.Repeat Steps 5 and 6 at the other two windows.

8.Re-check the air gap at each window and make minor adjustments as necessary to achieve a consistent

.012 inch air gap.

9.Reinstall the clutch to the engine. Be sure to torque the mounting bolt back to 50 ft. Ibs.

B.OHMS TEST:

1.Disconnect clutch from mower wiring harness which is located on the right side of the mower frame.

2.Set the multi-meter on RX1 and attach the two leads to the two wires coming from the electric clutch.

3.The reading you receive should be between 2.4 to 2.9 OHMS.

4.If the resistance is outside this range the clutch coil is faulty.

5.If the clutch coil is faulty, the clutch must be replaced.

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Contents Page Important Read Carefully Index Safety Safety Symbols Safety Alert SymbolSafety Do not Children Service Dixon Limited Warranty Policy -- HYDRO-GEAR Models Specifications Seat Adjustment Instructions Controls To SET Parking Brake Parking BrakeHYDRO-GEAR Drive System Turning To GO ForwardTo GO Backward BrakingMower Deck CUT Height Lift Lever Circuit BreakerBlade Drive Operation Instructions Operation Instructions Starting Instructions Cold Engine Always turn engine off when leaving mower Grass Height Suggestions Care and Maintenance Maintenance ScheduleCutter Blade Maintenance Belt Tension Fuel Shut OFF Valve LubricationRear Wheels Feel uneasy on it, do not mow itImportant Protect your investment OIL Fill Changing the Engine OILProtect Your Investment Deck Leveling and Height Adjusting Procedure Drive System Adjustments Parking Brake Cable Adjustment Neutral Adjustment Forward Travel Speed Adjustments AIR GAP Adjustment Procedure for Electric Clutch AdjustmentOhms Test Hydrostatic Transmission OIL and Filter Service Care and Maintenance Model ZTR Kohler AIR and OIL Filter Part NumbersMower CUT Quality Situation Causes RemedyTroubleshooting Drive SystemElectrical System Page Page Page Page Page Page Page Page Information September