Exmark Vh3615ka, Vh4815ka, VH3615KA manual Grease Lubrication Chart

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e)To “prime” charge pump, loosen two hex socket head capscrews (shown in Figure 7) 1-1/2 turns only. Make sure engine is not running. Lift charge pump housing upward and wait for a steady flow of oil to flow out from under housing. Retighten capscrews. Do this for both pumps. Note: Hydraulic reservoir can be pressurized to up to 5 psi to speed this process.

f)If either drive wheel still does not rotate, stop and repeat steps (d) through (e) above for the respective pump. If wheels rotate slowly, the system may prime after additional running. Check oil level as stated in Section 5.1.8.

g)Allow unit to run several minutes after the charge pumps are “primed” with drive system in the full speed position. Check oil level as stated in Section 5.1.8.

h)Check hydro drive linkage adjustment as stated in Section 5.2.9.

5.1.11Check tire pressures. Service Interval: 40 hrs.

a)Stop engine and remove spark plug wire(s). Check air pressure in tires; recommended tire pressure is: rear, 12 -16 psi; pneumatic casters, 22 psi.

b)Inflate tires to pressures stated above. Measure circumference of each drive tire. Adjust tire pressures within above range to try to make the circumferences match as closely as possible.

NOTE: Front caster tires have permanent tire sealant installed.

5.1.12Inspect Belt wear. Service Interval: 40 hrs.

a)Stop engine and remove spark plug wire(s).

b)Remove cutter deck belt shield to check mower primary and secondary (48” decks) belt condition.

c)Look under engine deck to check the pump drive belt condition.

d)Check all idler arms to be sure they pivot freely. Disassemble, clean and grease pivot bushings if necessary.

5.1.13Lubrication

Service Interval: Refer to Chart.

a)Stop engine and remove spark plug wire(s).

b)Lubricate fittings with one to two pumps of SAE No. 2 multi-purpose gun grease.

Refer to the following chart for fitting locations and lubrication schedule.

GREASE LUBRICATION CHART

FITTING

INITIAL

QUANTITY

SERVICE

LOCATIONS

PUMPS

36”

48”

INTERVAL

1.

Caster Wheel Bearings

12

2

2

Daily

2.

Caster Pivots

2

2

2

Daily

3.

Blade Engagement Lower Bellcrank

1

1

1

Monthly

4.

Idler Pivot (Pump Drive)

2

1

1

Weekly

5.

Pump Control Bearings

2

2

2

Weekly

6.

Cutter Deck Idler Pivot

2

1

1

Weekly

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Contents Page Potential Hazard Exmark Parts PLUS Program Operators Manual Maintenance & Adjustments SafetySpecifications Assembly InstructionsTraining SafetyYour Safety is Involved Safety Alert SymbolPotential Hazard Operation Maintenance and Storage Riding Attachments Safety SignsPage Specifications Dimensions Wheel Drive SystemTires Assembly Instructions Torque RequirementsUpper Handle Mounting Hydro Control Linkage Swivel & Drive Linkage Swivel HP Kawasaki Speed Control Throttle Cable HOOK-UPDrive Linkage to Drive Lever Drive LEVER, Neutral Lock Latch Operation Operation InstructionsPre-Start Operating Instructions Potential Hazard Rotating blades under the mower deck are dangerous Transporting Maintenance & AdjustmentsDo not Overfill Periodic MaintenanceMust stop Blade Bolt InstallationService Interval After First 250 hrs, then yearly thereafter Charge Pump Location Fitting Initial Quantity Service Locations Pumps Interval Grease Lubrication ChartPivot Point Spray Lubricant ChartAdjustments Potential Hazard Axle NO. of Spacers Number of 1/4 Blade Spacers Position Cutting Height Adjustment 1 to 4 1/4Blade Engagement Linkage Blade Brake Adjustment Cutter Deck Belt AdjustmentBelt Guide Location Neutral Safety Switch AdjustmentHydro Control LINK/SWIVEL Adjustment Hydro Drive Linkage AdjustmentDrive Lever and Latch in Neutral Position Mower Cuts Unevenly Trouble ShootingBlades do not Stop When Disengaged Mower Tracks to Left or RightMower Deck Belt Routing Engine TroubleshootingEngine Troubleshooting Table ProblemWiring Diagram Hydraulic Diagram Warranty Page Fold Along Appropriate Line See EXMARK’S Complete Line of Products for Turf Care