Exmark 4500-872 manual Recommended Maintenance Schedules

Page 29

Maintenance

Maintenance

Note: Determine the left and right sides of the machine from the normal operating position.

WARNING

While maintenance or adjustments are being made, someone could start the engine. Accidental starting of the engine could seriously injure you or other bystanders.

Remove the key from the ignition switch, engage parking brake, and pull the wire(s) off the spark plug(s) before you do any maintenance. Also push the wire(s) aside so it does not accidentally contact the spark plug(s).

WARNING

The engine can become very hot. Touching a hot engine can cause severe burns.

Allow the engine to cool completely before service or making repairs around the engine area.

Recommended Maintenance Schedule(s)

Maintenance Service

Maintenance Procedure

Interval

 

 

 

 

 

After the first 5 hours

Change the engine oil.

 

 

 

• Check the wheel hub slotted nut torque specifications.

After the first 100 hours

Check the wheel lug nuts.

 

• Check the park brake adjustment.

 

 

 

• Check the engine oil level.

 

Check the mower blades.

 

• Check the safety interlock system.

 

• Check the rollover protections systems (roll bar) knobs.

Before each use or daily

• Check the seat belt.

• Check for loose hardware.

 

 

• Clean the engine and exhaust system area.

 

• Clean the hydro cooling fins.

 

• Clean the grass and debris build-up from the machine and cutting deck.

 

• Clean the grass build-up from under the cutting deck.

 

 

 

• Check the hydraulic oil level.

Every 50 hours

• Check the tire pressures.

• Check the condition of the belts.

 

 

• Check spark arrester (if equipped).

 

 

 

• Change the engine oil. (May need more often under severe conditions.)

Every 100 hours

Lubricate the deck lift pivots.

 

• Remove the engine shrouds and clean the cooling fins.

 

 

Every 200 hours

• Lubricate the brake handle pivot.

• Check the spark plugs.

 

 

 

 

• Replace the primary air cleaner element — check secondary air cleaner element; replace if

Every 250 hours

 

dirty. (May need more often under severe conditions. See the Engine Owner’s Manual for

 

 

additional information.)

 

 

 

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Contents Lazer Z E-SERIES California Introduction Contents Safety Alert Symbol SafetySafe Operating Practices TrainingSafety Slope Operation OperationMaintenance and Storage Using the Rollover Protection System RopsSafety Safety Safety and Instructional Decals 109-7232 109-8483 116-2927 Systems SpecificationsModel Numbers Hydrostatic Ground Drive System SeatTires & Wheels Cutting DeckDimensions Torque Requirements Accessory Weight Table WorksheetOperation Product OverviewControls Motion Control LeversChoke Control Ignition SwitchThrottle Control Brake LeverDrive Wheel Release Valves Fuel Shut-Off ValveFuel Gauge Operating Instructions Pre-StartEngaging the PTO Open the Fuel Shut-Off ValveStarting the Engine Driving the Machine Disengaging the PTOStopping the Engine Driving Forward Adjusting the Cutting HeightAdjusting the Anti-Scalp Rollers Adjusting the Deck Lift Foot Pedal 48 & 52 inch Decks OnlyTransporting a Unit TransportingLoading a Unit Recommended Maintenance Schedules MaintenanceCheck Engine Oil Level Check Battery ChargeService Interval As required Recommended Jump Starting ProcedureCheck Mower Blades Check Safety Interlock SystemCheck Rollover Protections Systems Roll Bar Knobs Service Air CleanerCheck Seat Belt Check for Loose HardwareCheck Condition Of Belts Check Hydraulic Oil LevelCheck Tire Pressures Lubricate Caster Wheel Hubs Lubricate Grease FittingsLubricate Deck Lift Pivot Lubricate Brake Handle PivotCheck Spark Plugs Change Fuel FilterThread Locking Adhesives Wheel Hub Slotted Nut Torque SpecificationCopper-Based Anti-seize Check Spark Arrester if equippedDeck Leveling AdjustmentsDeck Belt Tension Adjusting the Parking BrakePump Drive Belt Tension Left Hand Brake Shown Start the mower while in the operator position Electric Clutch AdjustmentMotion Control Linkage Adjustment RH Motion Control Shown Motion Control Damper AdjustmentMotion Control Handle Adjustment Motion Control Neutral Lock Pivot AdjustmentClean Engine and Exhaust System Area Caster Pivot Bearings Pre-Load AdjustmentRemove Engine Shrouds and Clean Cooling Fins Clean Hydro Cooling FinsClean Grass Build-Up Under Deck Clean Debris From MachineBattery Disposal Waste DisposalProblem Possible Cause Corrective Action TroubleshootingSee Drive Wheel Release Valves section Troubleshooting Electrical Diagram SchematicsElectrical SchematicHydraulic Diagram Lazer Z E-Series Turf Equipment Page This page may be copied for personal use See EXMARK’S Complete Line of Accessories and Options