Exmark 4500-872 manual Check Mower Blades, Check Safety Interlock System

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Maintenance

VEHICLE (NOT TO THE NEGATIVE POST) AWAY FROM THE BATTERY. STAND BACK.

7.Start the vehicle and remove the cables in the reverse order of connection (the engine block (black) connection is the first to disconnect).

Check Mower Blades

Service Interval: Before each use or daily

1.Stop engine, wait for all moving parts to stop, and remove key. Engage parking brake.

2.Lift deck and secure in raised position as stated in the Clean Grass Build-Up Under Deck section.

3.Inspect blades and sharpen or replace as required.

4.Reinstall the blades (if they were removed) in the following order:

A. Install the blade onto the spindle shaft.

Figure 21

1.Spindle

2.Blade

3.Blade drive washer

4.Blade bolt washer assembly — Torque to 50-60 ft-lb (68-81 N-m) Apply lubricant to threads as needed to prevent seizing. Copper-based anti-seize preferable. Grease acceptable substitute.

B.Apply lubricant to the threads of the blade bolt as needed to prevent seizing. Copper based anti-seize is preferable. Grease is an acceptable substitute.

C.Install the blade drive washer and blade bolt washer assembly into the spindle. Make sure the hex in the washer is engaged on the spindle before tightening the bolt. Install blade bolt finger tight.

D.Place wrench on the top spindle nut then torque the blade bolts to 50-60 ft-lb (68-81 N-m).

WARNING

Incorrect installation of the blade or components used to retain the blade can be dangerous. Failure to use all original components and assembled as shown could allow a blade or blade component to be thrown out from under the deck resulting in serious personal injury or death.

Always install the original Exmark blades, blade bushings, and blade bolts as shown.

Check Safety Interlock System

Service Interval: Before each use or daily

Note: To prevent engine cut-outs on rough terrain the seat kill switch has a 1/2 second delay.

1.Check starting circuit. Starter should crank with, parking brake engaged, PTO disengaged and motion control levers moved out in the neutral lock position. The operator does not need to be in the seat to start the engine.

Try to start with operator in seat, parking brake disengaged, PTO disengaged and motion control levers in the neutral lock position - starter must not crank.

Try to start with operator in seat, parking brake engaged, PTO engaged and motion control levers in the neutral lock position - starter must not crank.

Try to start with operator in seat, parking brake engaged, PTO disengaged, and the left motion control lever in, starter must not crank, repeat again with the right lever in, then with both levers in - starter must not crank.

2.Check the kill circuits. Run engine at one-third throttle, disengage parking brake and raise off of seat (but do not get off of machine) engine must initiate shutdown after approximately 1/2 second has elapsed (seat has time delay kill switch to prevent cut-outs on rough terrain).

Run engine at one-third throttle, engage PTO and raise off of seat (but do not get off of machine) engine must initiate shutdown after one second has elapsed if the handles are in. The delay will be 1/2 second if the handles are out.

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Contents Lazer Z E-SERIES California Introduction Contents Safety Safety Alert SymbolSafe Operating Practices TrainingSafety Operation Slope OperationUsing the Rollover Protection System Rops Maintenance and StorageSafety Safety Safety and Instructional Decals 109-7232 109-8483 116-2927 Systems SpecificationsModel Numbers Seat Hydrostatic Ground Drive SystemTires & Wheels Cutting DeckDimensions Accessory Weight Table Worksheet Torque RequirementsProduct Overview OperationControls Motion Control LeversIgnition Switch Choke ControlThrottle Control Brake LeverDrive Wheel Release Valves Fuel Shut-Off ValveFuel Gauge Pre-Start Operating InstructionsEngaging the PTO Open the Fuel Shut-Off ValveStarting the Engine Driving the Machine Disengaging the PTOStopping the Engine Adjusting the Cutting Height Driving ForwardAdjusting the Deck Lift Foot Pedal 48 & 52 inch Decks Only Adjusting the Anti-Scalp RollersTransporting Transporting a UnitLoading a Unit Maintenance Recommended Maintenance SchedulesCheck Battery Charge Check Engine Oil LevelRecommended Jump Starting Procedure Service Interval As requiredCheck Safety Interlock System Check Mower BladesService Air Cleaner Check Rollover Protections Systems Roll Bar KnobsCheck Seat Belt Check for Loose HardwareCheck Condition Of Belts Check Hydraulic Oil LevelCheck Tire Pressures Lubricate Grease Fittings Lubricate Caster Wheel HubsLubricate Brake Handle Pivot Lubricate Deck Lift PivotCheck Spark Plugs Change Fuel FilterWheel Hub Slotted Nut Torque Specification Thread Locking AdhesivesCopper-Based Anti-seize Check Spark Arrester if equippedAdjustments Deck LevelingDeck Belt Tension Adjusting the Parking BrakePump Drive Belt Tension Left Hand Brake Shown Electric Clutch Adjustment Start the mower while in the operator positionMotion Control Linkage Adjustment Motion Control Damper Adjustment RH Motion Control ShownMotion Control Neutral Lock Pivot Adjustment Motion Control Handle AdjustmentCaster Pivot Bearings Pre-Load Adjustment Clean Engine and Exhaust System AreaRemove Engine Shrouds and Clean Cooling Fins Clean Hydro Cooling FinsClean Debris From Machine Clean Grass Build-Up Under DeckBattery Disposal Waste DisposalTroubleshooting Problem Possible Cause Corrective ActionSee Drive Wheel Release Valves section Troubleshooting Schematics Electrical DiagramSchematic ElectricalHydraulic Diagram Lazer Z E-Series Turf Equipment Page This page may be copied for personal use See EXMARK’S Complete Line of Accessories and Options
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