Exmark 4500-872 manual Electric Clutch Adjustment, Start the mower while in the operator position

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Maintenance

19. Install the rear tires and torque lug nuts to 90-95 ft-lb (122-129 N-m).

20. Remove jack stands.

Electric Clutch Adjustment

No adjustment necessary. However on units with 60 inch decks, when the clutch brake has worn to the point where the clutch no longer engages consistently, the shim can be removed to extend the clutch life.

Figure 30

1. 2 inch height of cut location

E.Start the mower while in the operator position.

WARNING

Engine must be running and drive wheels must be turning so adjustments can be performed. Contact with moving parts or hot surfaces may cause personal injury.

Keep fingers, hands, and clothing clear of rotating components and hot surfaces.

F.Release the park brake so the handle rests on the 1/2 x 6 inch rod or bolt.

G.Move the throttle to high idle.

H.Move both motion control levers to the full forward position and hold for 15 seconds.

I.Move both motion control levers to the full reverse position and hold for 15 seconds.

J.Turn off the engine and completely release the park brake by removing the 1/2 x 6 inch rod or bolt.

K.Allow the hubs to cool until they are cool enough to safely touch.

L.Rotate the drive wheel release handle to the “released” position. Refer to the Drive Wheel Release Valves section in Operation.

M.Readjust both brakes following the procedure in steps 10 through 14.

18.Rotate the drive wheel release handle to the “operating” position. Refer to the Drive Wheel Release Valves section in Operation.

Figure 31

1.

Armature

5.

Brake spacer

2.

Field shell

6.

Re-gap shim

3.

Rotor

7.

Brake pole

4.

Brake mounting bolt

 

 

Removing the Shim:

1.Stop engine, wait for all moving parts to stop, and remove key. Engage parking brake. Allow the machine to cool completely before starting these instructions.

2.Using a pneumatic line, blow out any debris from under the brake pole and around the brake spacers.

3.Check the condition of the wire harness leads, connectors, and terminals. Clean or repair as necessary.

4.Verify that 12V is present at the clutch connector when the PTO switch is engaged.

5.Measure the gap between the rotor and armature. If the gap is greater than .04 inch (1 mm), proceed with the following steps:

A.Loosen both brake mounting bolts one-half to one full turn (see Figure 32).

Note: Do Not remove the brake pole from the field shell/armature. The brake pole has worn to match the armature and needs to

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Contents Lazer Z E-SERIES California Introduction Contents Safety Alert Symbol SafetySafe Operating Practices TrainingSafety Slope Operation OperationMaintenance and Storage Using the Rollover Protection System RopsSafety Safety Safety and Instructional Decals 109-7232 109-8483 116-2927 Systems SpecificationsModel Numbers Hydrostatic Ground Drive System SeatTires & Wheels Cutting DeckDimensions Torque Requirements Accessory Weight Table WorksheetOperation Product OverviewControls Motion Control LeversChoke Control Ignition SwitchThrottle Control Brake LeverDrive Wheel Release Valves Fuel Shut-Off ValveFuel Gauge Operating Instructions Pre-StartEngaging the PTO Open the Fuel Shut-Off ValveStarting the Engine Driving the Machine Disengaging the PTOStopping the Engine Driving Forward Adjusting the Cutting HeightAdjusting the Anti-Scalp Rollers Adjusting the Deck Lift Foot Pedal 48 & 52 inch Decks OnlyTransporting a Unit TransportingLoading a Unit Recommended Maintenance Schedules MaintenanceCheck Engine Oil Level Check Battery ChargeService Interval As required Recommended Jump Starting ProcedureCheck Mower Blades Check Safety Interlock SystemCheck Rollover Protections Systems Roll Bar Knobs Service Air CleanerCheck Seat Belt Check for Loose HardwareCheck Condition Of Belts Check Hydraulic Oil LevelCheck Tire Pressures Lubricate Caster Wheel Hubs Lubricate Grease FittingsLubricate Deck Lift Pivot Lubricate Brake Handle PivotCheck Spark Plugs Change Fuel FilterThread Locking Adhesives Wheel Hub Slotted Nut Torque SpecificationCopper-Based Anti-seize Check Spark Arrester if equippedDeck Leveling AdjustmentsDeck Belt Tension Adjusting the Parking BrakePump Drive Belt Tension Left Hand Brake Shown Start the mower while in the operator position Electric Clutch AdjustmentMotion Control Linkage Adjustment RH Motion Control Shown Motion Control Damper AdjustmentMotion Control Handle Adjustment Motion Control Neutral Lock Pivot AdjustmentClean Engine and Exhaust System Area Caster Pivot Bearings Pre-Load AdjustmentRemove Engine Shrouds and Clean Cooling Fins Clean Hydro Cooling FinsClean Grass Build-Up Under Deck Clean Debris From MachineBattery Disposal Waste DisposalProblem Possible Cause Corrective Action TroubleshootingSee Drive Wheel Release Valves section Troubleshooting Electrical Diagram SchematicsElectrical SchematicHydraulic Diagram Lazer Z E-Series Turf Equipment Page This page may be copied for personal use See EXMARK’S Complete Line of Accessories and Options