Exmark 4500-872 manual Motion Control Linkage Adjustment

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Maintenance

continue to match after the shim is removed to ensure proper brake torque.

Figure 32

1. Brake mounting bolt

2. Shim

B.Using needle nose pliers, or by hand, take hold of the tab and remove the shim (Do Not discard the shim until proper clutch function has been confirmed).

C.Using a pneumatic line, blow out any debris from under the brake pole and around the brake spacers.

D.Re-torque each bolt (M6 x 1) to 10 ft-lb (13 N-m) +/-0.5 ft-lb (0.7 N-m).

E.Using a 0.010 inch thick feeler gauge, verify that a gap is present between the rotor and armature face on both sides of the brake pole as shown. (Due to the way the rotor and armature faces wear (peaks and valleys) it is sometimes difficult to measure the true gap.)

G011733

1

Figure 33

1.Feeler gauge

Figure 34

1.Feeler gauge

If the gap is less than 0.010 inch, then reinstall the shim and reference the Troubleshooting section.

If the gap is sufficient, proceed to the safety check in step F.

F.Perform the following safety check:

a.Sit on the seat and start the engine.

b.Make sure the blades Do Not engage with the PTO switch “off ” and the clutch disengaged.

If the clutch does not disengage, reinstall the shim and reference the Troubleshooting section.

c.Engage and disengage the PTO switch ten consecutive times to ensure the clutch is functioning properly. If the clutch does not engage properly, reference the Troubleshooting section.

Motion Control Linkage Adjustment

Located on either side of the fuel tank, below the seat are the pump control linkages. Rotating the pump linkage with a 1/2 inch wrench allows fine tuning adjustments so that the machine does not move in neutral. Any adjustments should be made for neutral positioning only.

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Contents Lazer Z E-SERIES California Introduction Contents Safe Operating Practices SafetySafety Alert Symbol TrainingSafety Operation Slope OperationUsing the Rollover Protection System Rops Maintenance and StorageSafety Safety Safety and Instructional Decals 109-7232 109-8483 116-2927 Specifications Model NumbersSystems Tires & Wheels SeatHydrostatic Ground Drive System Cutting DeckDimensions Accessory Weight Table Worksheet Torque RequirementsControls Product OverviewOperation Motion Control LeversThrottle Control Ignition SwitchChoke Control Brake LeverFuel Shut-Off Valve Fuel GaugeDrive Wheel Release Valves Pre-Start Operating InstructionsOpen the Fuel Shut-Off Valve Starting the EngineEngaging the PTO Disengaging the PTO Stopping the EngineDriving the Machine Adjusting the Cutting Height Driving ForwardAdjusting the Deck Lift Foot Pedal 48 & 52 inch Decks Only Adjusting the Anti-Scalp RollersTransporting Transporting a UnitLoading a Unit Maintenance Recommended Maintenance SchedulesCheck Battery Charge Check Engine Oil LevelRecommended Jump Starting Procedure Service Interval As requiredCheck Safety Interlock System Check Mower BladesCheck Seat Belt Service Air CleanerCheck Rollover Protections Systems Roll Bar Knobs Check for Loose HardwareCheck Hydraulic Oil Level Check Tire PressuresCheck Condition Of Belts Lubricate Grease Fittings Lubricate Caster Wheel HubsCheck Spark Plugs Lubricate Brake Handle PivotLubricate Deck Lift Pivot Change Fuel FilterCopper-Based Anti-seize Wheel Hub Slotted Nut Torque SpecificationThread Locking Adhesives Check Spark Arrester if equippedAdjustments Deck LevelingAdjusting the Parking Brake Pump Drive Belt TensionDeck Belt Tension Left Hand Brake Shown Electric Clutch Adjustment Start the mower while in the operator positionMotion Control Linkage Adjustment Motion Control Damper Adjustment RH Motion Control ShownMotion Control Neutral Lock Pivot Adjustment Motion Control Handle AdjustmentRemove Engine Shrouds and Clean Cooling Fins Caster Pivot Bearings Pre-Load AdjustmentClean Engine and Exhaust System Area Clean Hydro Cooling FinsBattery Disposal Clean Debris From MachineClean Grass Build-Up Under Deck Waste DisposalTroubleshooting Problem Possible Cause Corrective ActionSee Drive Wheel Release Valves section Troubleshooting Schematics Electrical DiagramSchematic ElectricalHydraulic Diagram Lazer Z E-Series Turf Equipment Page This page may be copied for personal use See EXMARK’S Complete Line of Accessories and Options