Exmark Lawn Mower manual Troubleshooting, Problem Possible Cause Corrective Action

Page 48

Troubleshooting

Troubleshooting

Important: It is essential that all operator safety mechanisms be connected and in proper operating condition prior to mower use.

When a problem occurs, Do Not overlook the simple causes. For example: starting problems could be caused by an empty fuel tank.

The following table lists some of the common causes of trouble. Do Not attempt to service or replace major items or any items that call for special timing of adjustments procedures (such as valves, governor, etc.). Have this work done by your Engine Service Dealer.

Note: When disconnecting electrical connectors DO NOT pull on the wires to separate the connectors.

Problem

 

Possible Cause

 

Corrective Action

 

 

 

 

 

The engine overheats.

1.

The engine load is excessive.

1.

Reduce ground speed.

 

2.

The oil level in the crankcase is low.

2.

Add oil to the crankcase.

 

3.

The cooling fins and air passages under

3.

Remove the obstruction from the cooling

 

 

the engine blower housing are plugged.

 

fins and air passages.

 

4.

The air cleaner is dirty.

4.

Clean or replace the air cleaner element.

 

5.

Dirt, water, or stale fuel is in fuel system.

5.

Contact an Authorized Service Dealer.

 

 

 

 

 

The starter does not crank

1.

The blade control switch is engaged.

1.

Move the blade control switch to

 

 

 

 

Disengaged.

 

2.

The motion control levers are not in the

2.

Move the motion control levers outward

 

 

park position.

 

to the park position.

 

3.

The operator is not seated.

3.

Sit on the seat.

 

4.

The battery is dead.

4.

Charge the battery.

 

5.

The electrical connections are corroded

5.

Check the electrical connections for good

 

 

or loose.

 

contact.

 

6.

A fuse is blown.

6.

Replace the fuse.

 

7.

A relay or switch is damaged.

7.

Contact an Authorized Service Dealer.

 

 

 

 

 

Engine will not start, starts hard, or fails to

1.

Fuel tank is empty.

1.

Fill the fuel tank.

keep running

2.

The choke is not on.

2.

Move the choke lever to On.

 

 

3.

The air cleaner is dirty.

3.

Clean or replace the air cleaner element.

 

4.

The spark plug wire(s) is loose or

4.

Install the wire(s) on the spark plug.

 

 

disconnected.

 

 

 

5.

The spark plug(s) is pitted, fouled, or the

5.

Install a new, correctly gapped spark

 

 

gap is incorrect.

 

plug(s).

 

6.

There is dirt in fuel filter.

6.

Replace the fuel filter.

 

7.

Dirt, water, or stale fuel is in the fuel

7.

Contact an Authorized Service Dealer.

 

 

system.

 

 

 

8.

There is incorrect fuel in the fuel tank.

8.

Drain the tank and replace the fuel with

 

 

 

 

the proper type.

 

9.

The oil level in the crankcase is low.

9.

Add oil to the crankcase.

 

 

 

 

 

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Contents Quest California Introduction Contents Safety Safety Alert SymbolSafe Operating Practices General OperationService Slope OperationChildren TowingExmark Riding Mower Safety General ServiceSafety and Instructional Decals 93-7009109-6035 109-9173 109-6016 Battery Symbols Specifications Model NumbersSystems Dimensions Curb Weight Product OverviewTorque Requirements Tread Width Center to Center of Tires, WidthwiseOperation ControlsThink Safety First Operating InstructionsParking Brake Lever Height-of-Cut Foot LeverRecommended Gasoline Using Stabilizer/Conditioner Checking the Engine Oil LevelStarting the Engine Gasoline/Alcohol blendsOperating the Blades Engaging the BladesSafety Interlock System Understanding the Safety Interlock SystemTesting the Safety Interlock System Stopping the EngineDriving Forward or Backward ForwardAdjusting the Height of Cut Tracking AdjustmentStopping the Machine BackwardAdjusting the Anti-Scalp Rollers Positioning the SeatChanging the Seat Ride Suspension Adjusting the Motion Control Levers Adjusting the TiltAdjusting the Height Pushing the Machine by HandSide Discharge TransportingTo Operate the Machine Transporting a UnitOperating Tips When Stopping Keep the Underside of the Mower CleanBlade Maintenance Cutting SpeedMaintenance Recommended Maintenance SchedulesAccessing the Battery Raising the SeatLubrication Greasing the BearingsEngine Maintenance Servicing the Air CleanerServicing the Engine Oil Servicing Paper ElementChecking the Oil Level Changing the Oil and FilterOil drain Pan Oil drain plug Checking the Hydraulic Oil Level Change the Hydraulic System FilterCleaning the Blower Housing Installing the Spark PlugServicing the Spark Plug Removing the Spark PlugFuel System Maintenance Electrical System MaintenanceReplacing the Fuel Filter Charging the Battery Removing the BatteryCharging the Battery Installing the Battery Servicing the Fuses and RelayDrive System Maintenance Checking the Tire Pressure Mower Maintenance Servicing the Cutting BladesBefore Inspecting or Servicing the Blades Inspecting the BladesRemoving the Blades Sharpening the BladesMower Belt Maintenance Installing the BladesInspecting the Belts Replacing the Mower BeltAdjusting the Blade Slope Leveling the Mower DeckBlades front to rear Measure here Outside cutting edges Installing the Mower Deck Removing the Mower DeckReplacing the Discharge Deflector Locate items shown in FigureCleaning Washing the Underside of the MowerCleaning and Storage StorageTroubleshooting Problem Possible Cause Corrective ActionTo Pushing the Machine by Hand Schematics Diagram-Briggs & StrattonElectrical Diagram-Kohler For units purchased on or after January 1 Page Service Record Date Description of Work Done Service Done By

Lawn Mower specifications

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