Exmark 312, 000 & higher manual Change Engine Oil, Check Hydraulic Oil Level, Check Tire Pressures

Page 31

Maintenance

1.Stop engine, wait for all moving parts to stop, and remove key or spark plug wire(s). Engage parking brake.

2.See the Engine Owner's Manual for cleaning instructions.

Change Engine Oil

Service Interval: After the first 5 hours

Every 100 hours (May need more often under severe conditions.)

1.Stop engine, wait for all moving parts to stop, and remove key. Engage parking brake.

2.Drain oil while engine is warm from operation.

3.The oil drain hose assembly is located on the left side of the engine.

Place pan under machine to catch oil. Remove plug from end of drain hose. Allow oil to drain and replace oil drain plug. Torque plug to 20-24 ft-lb.

4.Replace the oil filter per the Engine Owner's Manual. Clean around oil filter and unscrew filter to remove. Before the new filter is installed, apply a thin coating of Exmark 4–Cycle Premium Engine Oil on the surface of the rubber seal. Turn filter clockwise until rubber seal contacts the filter adapter, then tighten filter an additional 2/3 to 3/4 turn.

5.Clean around oil fill cap and remove cap. Fill to specified capacity and replace cap.

6.Use oil recommended in the Check Engine Oil Level section. Do Not overfill. Start the engine and check for leaks. Stop engine and recheck oil level.

Check Hydraulic Oil Level

Service Interval: Every 40 hours

1.Stop engine and wait for all moving parts to stop, and remove key. Engage parking brake.

2.Clean area around hydraulic reservoir cap and remove cap. Oil level should be to the top of the baffle inside the tank. If not, add oil. Use Exmark Premium Hydro Oil. Replace hydraulic reservoir cap and tighten until snug. Do Not overtighten.

Note: The baffle is labeled “HOT” and “COLD”. The oil level varies with the

temperature of the oil. The “HOT” level shows the level of oil when it is at 225°F (107°C). The “COLD” level shows the level of the oil when it is at 75°F (24°C). Fill to the appropriate level depending upon the temperature of the oil. For example: If the oil is about 150°F (65°C), fill to halfway between the “HOT” and “COLD” levels. If the oil is at room temperature (about 75°F (24°C)), fill only to the “COLD” level.

Check Tire Pressures

Service Interval: Every 40 hours

1.Stop engine, wait for all moving parts to stop, and remove key. Engage parking brake.

2.Check tire pressure in drive tires.

3.Inflate drive tires to 12–16 psi (83–110 kPa).

4.Inflate tires to pressures stated above. Measure the circumference of each drive tire. Adjust tire pressures within the above range to try to make tire circumferences match as closely as possible.

5.Semi-pneumatic caster tires do not need to be inflated.

Check Condition Of Belts

Service Interval: Every 40 hours

1.Stop engine, wait for all moving parts to stop, and remove key. Engage parking brake.

2.Remove the mower deck belt shield to check mower blade drive belt condition.

3.Look under engine deck to check the pump drive belt condition.

4.Check all idler arms to be sure they pivot freely. Disassemble, clean and grease pivot bushings if necessary.

Lubricate Grease Fittings

Note: See chart for service intervals.

1.Stop engine, wait for all moving parts to stop, and remove key. Engage parking brake.

2.Lubricate fittings with NGLI grade #2 multi-purpose gun grease.

Refer to the following chart for fitting locations and lubrication schedule.

Lubrication Chart

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Image 31 Contents
Turf Tracer Series LP All Rights Reserved Introduction Contents Training SafetySafety Alert Symbol Safe Operating PracticesSafety With each tank change InspectionWeekly OperationTank Requalification Slope Operation Maintenance and StorageSafety Safety Safety and Instructional Decals 553049 98-5954 103-1798 103-1976 103-2076 103-2103 103-2242 103-2243 103-4935 109-3148 109-9870 109-9875 116-0404 117-2718 109-9906 Model Numbers SpecificationsSystems Dimensions Torque Requirements Product OverviewControls OperationPre-Start Disengaging the PTO Operating InstructionsOpen the Fuel Valve Starting the EngineDrive Lever/Neutral Lock Latch Operation Driving the MachineDriving Forward Driving in Reverse Adjusting the Cutting HeightTransporting Adjusting the Anti-Scalp RollersTransporting a Unit Operation Recommended Maintenance Schedules Maintenance Proposition 65 Warning Check Battery Charge Recommended Jump Starting Procedure Check Engine Oil LevelCheck Mower Blades Do Not jump start a weak battery if these conditions existReplacing the Discharge Deflector Service Pre-Cleaner Element and Air Cleaner Check Safety Interlock SystemCheck for Loose Hardware Check Condition Of Belts Change Engine OilCheck Hydraulic Oil Level Check Tire PressuresChange LPG Tank Check LPG TankCheck LPG Fuel Delivery System Check Spark PlugsLevel Change Hydraulic System FilterHydraulic System Air Purge Mobil HTS Grease Or Food-Grade Anti-seize Wheel Hub-Slotted Nut Torque SpecificationInspect PTO Clutching Belt Tension Thread Locking AdhesivesDeck Leveling Park Brake AdjustmentHydro Drive Linkage Adjustment Dielectric GreaseAdjust Hydro Control Linkages Adjust Neutral Control LinkagesNeed to be adjusted Drive Lever Linkage AdjustmentLPG Regulator Tracking AdjustmentHydro Pump Spring Tension Setting PTO Safety SwitchClean Grass Build-Up Under Deck Clean Engine and Exhaust System AreaRemove Engine Shrouds and Clean Cooling Fins Clean Debris From MachineMaintenance Problem Possible Cause Corrective Action TroubleshootingSee Check Spark Plug section Troubleshooting Electrical Diagram SchematicsHydraulic Diagram Exmark Commercial Turf Equipment Page Date Description of Work Done Service Done By Service RecordPage This page may be copied for personal use See EXMARK’S Complete Line of Accessories and Options
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