Exmark 000 & higher Dielectric Grease, Deck Leveling, Pump Drive Belt Tension, Deck Belt Tension

Page 36

Maintenance

Dielectric Grease

Dielectric grease is used on all blade type electrical connections to prevent corrosion and loss of contact. Dielectric grease should not be applied to sealed connectors.

Adjustments

Note: Disengage PTO, shut off engine, wait for all moving parts to stop, engage parking brake, and remove key before servicing, cleaning, or making any adjustments to the unit.

Deck Leveling

See Adjusting the Cutting Height section in Operation.

Pump Drive Belt Tension

Self-tensioning - No adjustment necessary.

PTO Clutching Belt Tension

See Inspect PTO Clutching Belt Tension section.

Deck Belt Tension

Self-tensioning - No adjustment necessary.

Park Brake Adjustment

1.Shut off engine and wait for all moving parts to stop.

2.Disengage the park brake.

3.Remove the hairpin in the park brake linkage. Turn the linkage in the yoke until there is 3/16 inch (4.8 mm) to 1/4 inch (6.4 mm) clearance between the park brake tire bars and the tires with the park brake disengaged. Re-install the hairpin.

Hydro Drive Linkage

Adjustment

Adjust Speed Control Linkage and Neutral Safety Switch:

1.Stop engine and wait for all moving parts to stop. Engage parking brake. Remove key or spark plug wire(s).

2.Move the speed control lever (located on the console) to the full forward position and check the orientation of the tabs on the ends of the speed control crank (see Figure 17). These tabs should be pointing straight down at the 6 o’clock position or slightly forward. Adjust the threaded yoke at the bottom of the

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Image 36 Contents
Turf Tracer Series LP All Rights Reserved Introduction Contents Safety Safety Alert SymbolSafe Operating Practices TrainingSafety Inspection With each tank changeOperation WeeklyTank Requalification Maintenance and Storage Slope OperationSafety Safety Safety and Instructional Decals 553049 98-5954 103-1798 103-1976 103-2076 103-2103 103-2242 103-2243 103-4935 109-3148 109-9870 109-9875 116-0404 117-2718 109-9906 Specifications Model NumbersSystems Dimensions Product Overview Torque RequirementsOperation ControlsPre-Start Operating Instructions Open the Fuel ValveStarting the Engine Disengaging the PTODriving the Machine Drive Lever/Neutral Lock Latch OperationDriving Forward Adjusting the Cutting Height Driving in ReverseAdjusting the Anti-Scalp Rollers TransportingTransporting a Unit Operation Maintenance Recommended Maintenance SchedulesCheck Battery Charge Recommended Jump Starting ProcedureCheck Engine Oil Level Proposition 65 WarningDo Not jump start a weak battery if these conditions exist Check Mower BladesReplacing the Discharge Deflector Check Safety Interlock System Service Pre-Cleaner Element and Air CleanerCheck for Loose Hardware Change Engine Oil Check Hydraulic Oil LevelCheck Tire Pressures Check Condition Of Belts Check LPG Tank Check LPG Fuel Delivery System Check Spark Plugs Change LPG TankChange Hydraulic System Filter LevelHydraulic System Air Purge Wheel Hub-Slotted Nut Torque Specification Inspect PTO Clutching Belt TensionThread Locking Adhesives Mobil HTS Grease Or Food-Grade Anti-seizePark Brake Adjustment Hydro Drive Linkage AdjustmentDielectric Grease Deck LevelingAdjust Neutral Control Linkages Adjust Hydro Control LinkagesDrive Lever Linkage Adjustment Need to be adjustedTracking Adjustment Hydro Pump Spring Tension SettingPTO Safety Switch LPG RegulatorClean Engine and Exhaust System Area Remove Engine Shrouds and Clean Cooling FinsClean Debris From Machine Clean Grass Build-Up Under DeckMaintenance Troubleshooting Problem Possible Cause Corrective ActionSee Check Spark Plug section Troubleshooting Schematics Electrical DiagramHydraulic Diagram Exmark Commercial Turf Equipment Page Service Record Date Description of Work Done Service Done ByPage This page may be copied for personal use See EXMARK’S Complete Line of Accessories and Options
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