Exmark 000 & higher, 312 manual Change Hydraulic System Filter, Level

Page 33

Maintenance

6.Inspect the filled tank valve and fitting openings for dirt, debris, or damage.

7.Inspect the tank hose connection fitting for damaged or missing o-rings.

8.Make sure the replacement tank type and size match the tank specification decal.

9.Mount the tank by aligning the slot with the mounting tab as shown in Figure 14

Figure 14

1. Tank slot

3. LPG Tank

2.Mounting tab

Important: Valves and gauges may not function properly if the LPG tank is not installed correctly.

10.Latch the bracket and make sure the tank is securely fastened to the mower.

11.Carefully connect the fuel hose; the threads are LH. Make sure the hose is not kinked.

12.Slowly open the fuel valve to equalize the pressure in the tank. If the fuel valve is opened too quickly, the pressure relief valve is equipped with a back pressure check valve that will shut off the fuel supply. If this happens, close the fuel valve completely and wait five seconds. Slowly open the fuel valve.

13.Check for leaks as described in the Inspection section in Safety.

Change Hydraulic System Filter

Service Interval: After the first 250 hours

Every 500 hours/Yearly (whichever comes first) thereafter

(Every 250 hours/Yearly if using Mobil 1 15W50)

Note: Use only Exmark Part No. 109-4180 for Summer use above 32°F (0°C) or P/N 1-523541 for Winter use below 32°F (0°C) (Refer to Transmission section in Specifications for filter specifications).

1.Stop engine, wait for all moving parts to stop, and remove key. Engage parking brake.

2.Carefully clean area around filter. It is important that no dirt or contamination enter hydraulic system.

3.Unscrew filter to remove and allow oil to drain from reservoir.

Important: Before reinstalling new filter, fill it with Exmark Premium Hydro oil and apply a thin coat of oil on the surface of the rubber seal.

Turn filter clockwise until rubber seal contacts the filter adapter, then tighten the filter an additional 2/3 to 3/4 turn.

4.Fill reservoir as stated in Check Hydraulic Oil

Level.

Exmark Premium Hydro Oil is recommended. Refer to the chart for an acceptable alternative:

Hydro Oil

Change Interval

 

 

Exmark Premium Hydro

500 Hours

Oil (Preferred)

 

Mobil 1 15W50

250 Hours

 

 

5.Loosen filter 1/2 turn and allow a small amount of oil to leak from the oil filter (this allows air to be purged from the oil filter and supply hose from the hydraulic reservoir). Turn filter clockwise until rubber seal contacts the filter adapter. Then tighten the filter an additional 2/3 to 3/4 turn.

6.Raise the rear of machine up and support with jack stands (or equivalent support) just high enough to allow drive wheels to turn freely.

7.If either drive wheel does not rotate, one or both of the charge pumps (located on the top of the main pump as shown in Figure 15) may have lost their “prime”. Refer to Hydraulic System Air Purge section.

33

Image 33 Contents
Turf Tracer Series LP All Rights Reserved Introduction Contents Safety Alert Symbol SafetySafe Operating Practices TrainingSafety With each tank change InspectionOperation WeeklyTank Requalification Slope Operation Maintenance and StorageSafety Safety Safety and Instructional Decals 553049 98-5954 103-1798 103-1976 103-2076 103-2103 103-2242 103-2243 103-4935 109-3148 109-9870 109-9875 116-0404 117-2718 109-9906 Specifications Model NumbersSystems Dimensions Torque Requirements Product OverviewControls OperationPre-Start Open the Fuel Valve Operating InstructionsStarting the Engine Disengaging the PTODriving the Machine Drive Lever/Neutral Lock Latch OperationDriving Forward Driving in Reverse Adjusting the Cutting HeightAdjusting the Anti-Scalp Rollers TransportingTransporting a Unit Operation Recommended Maintenance Schedules MaintenanceRecommended Jump Starting Procedure Check Battery ChargeCheck Engine Oil Level Proposition 65 WarningCheck Mower Blades Do Not jump start a weak battery if these conditions exist Replacing the Discharge Deflector Check Safety Interlock System Service Pre-Cleaner Element and Air CleanerCheck for Loose Hardware Check Hydraulic Oil Level Change Engine OilCheck Tire Pressures Check Condition Of BeltsCheck LPG Fuel Delivery System Check LPG TankCheck Spark Plugs Change LPG TankLevel Change Hydraulic System FilterHydraulic System Air Purge Inspect PTO Clutching Belt Tension Wheel Hub-Slotted Nut Torque SpecificationThread Locking Adhesives Mobil HTS Grease Or Food-Grade Anti-seizeHydro Drive Linkage Adjustment Park Brake AdjustmentDielectric Grease Deck LevelingAdjust Hydro Control Linkages Adjust Neutral Control LinkagesNeed to be adjusted Drive Lever Linkage AdjustmentHydro Pump Spring Tension Setting Tracking AdjustmentPTO Safety Switch LPG RegulatorRemove Engine Shrouds and Clean Cooling Fins Clean Engine and Exhaust System AreaClean Debris From Machine Clean Grass Build-Up Under DeckMaintenance Problem Possible Cause Corrective Action TroubleshootingSee Check Spark Plug section Troubleshooting Electrical Diagram SchematicsHydraulic Diagram Exmark Commercial Turf Equipment Page Date Description of Work Done Service Done By Service RecordPage This page may be copied for personal use See EXMARK’S Complete Line of Accessories and Options
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