Southbend SB1022 manuals

Power Tools > Saw

When we buy new device such as Southbend SB1022 we often through away most of the documentation but the warranty. Very often issues with Southbend SB1022 begin only after the warranty period ends and you may want to find how to repair it or just do some service work. Even oftener it is hard to remember what does each function in Saw Southbend SB1022 is responsible for and what options to choose for expected result. Fortunately you can find all manuals for Saw on our side using links below.

Southbend SB1022 Manual

64 pages5.54 Mb

2Customer Service
Updates
Scope of Manual
Manual Feedback
3Table of Contents
4About This Machine
- Capabilities
- Features
5Identication
- -4-
- Model SB1021/SB1022 INTRODUCTION
6Machine Specications
- www.southbendlathe.com
- Machine Specications
  - Model SB1021 14" Variable Speed Vertical Metal Cutting Bandsaw
    - P.O. Box 2027, Bellingham, WA 98227 U.S.A. 0(/.%s South Bend Lathe Co.
    - 7-5-
    - INTRODUCTION
    - -6-
    - For Machines Mfg. Since 8/09 Model SB1021/SB1022 INTRODUCTION
8Machine Specications
- www.southbendlathe.com
- Model SB1022 14" Variable Speed Vertical Metal Cutting Bandsaw
  - P.O. Box 2027, Bellingham, WA 98227 U.S.A. 0(/.%s South Bend Lathe Co.
  - 9For Machines Mfg. Since 8/09 Model SB1021/SB1022
  - -7-
  - INTRODUCTION
- 10Understanding Risks of Machinery
- Basic Machine Safety
- 12Additional Metal Cutting Bandsaw Safety
- 13Preparation Overview
  - The typical preparation process is as follows:
- Things You'll Need
  - For Lifting
  - For Power Connection
  - For Assembly
- Unpacking
- 14Cleaning & Protecting
  - Before cleaning, gather the following:
  - Basic steps for removing rust preventative:
  - Weight Load
- 15Location
  - Space Allocation
  - Physical Environment
  - Electrical Installation
  - Lighting
- 16Lifting & Moving
- Leveling & Mounting
  - Leveling
- 17Assembly
- Initial Lubrication
- Inspections & Adjustments
  - Bolting to Concrete Floors
  - Machine Mounts
- 18Power Connection
  - SB1021 110V (Prewired) Power Source
  - SB1022 (220V 3-Phase) Power Source
  - SB1021 (220V) Power Source
  - 220V Conversion for SB1021
    - To convert the Model SB1021 to operate on 220V:
- 19Test Run
  - To test run your machine:
- 20Operation Overview
  - To complete a typical operation, the operator does the following:
- 21Controls
- 22Blade Selection
  - Blade Terminology
  - Blade Length
  - Blade Width
    - Curve Cutting:
  - 23Tooth Set
    - Variable Pitch (VP):
    - Variable Pitch with Positive Rake:
    - Hook or Claw:
    - Skip or Skip Tooth:
    - Alternate:
    - Wavy:
    - Raker:
  - Tooth Type
    - Standard or Raker:
  - 24Blade Pitch (TPI)
    - To select the correct blade pitch:
- Blade Changes
25!
- To replace the blade:
- Note:
- Note:
- Blade Tensioning
  - To correctly tension the blade:
- 26Blade Breakage Blade Care & Break-In
  - The most common causes of blade breakage are:
  - Blade Care
  - Blade Break-In
    - To properly break-in a new blade:
- 27Chip Inspection Chart
- Blade Speed Chart
- 28Positioning Guide Post
  - To properly position the guide post:
- Adjusting Blade Guides
  - To properly adjust the upper and lower blade guides:
  - 29Note:
  - To tilt the table forward or backward:
- 30Tilting Table
  - To tilt the table left or right:
- Blade Welding
  - To weld the ends of blade together:
  - 31Note:
  - Note:
  - 33Note:
- Maintenance Schedule
  - Daily:
- Cleaning
  - Monthly:
  - Yearly:
34!
- Dressing Grinding Wheel
- 35Lubrication
- 36V-Belts
- Dressing Rubber Tires
  - To redress the rubber tires:
  - Sprocket Drive Belt
  - Air Pump Belt
    - Note:
    - To check/tension/replace the V-belts:
  - Speed Hub Belts
- 37Blade Tracking
  - To adjust the upper wheel for blade tracking:
- Table Calibration
  - To calibrate the table to zero:
- 38Guide Post Alignment
  - To align the guide post:
- 39Pinion Gear Backlash
  - To reduce the pinion gear backlash:
- Leadscrew End Play
  - To adjust the lead screw collars to reduce backlash:
  - Note:
    - -38-
- 40Troubleshooting
  - 41-39-
  - TROUBLESHOOTING
  - 42-40-
  - Model SB1021/SB1022 TROUBLESHOOTING
  - 43-41-
  - TROUBLESHOOTING
- 44Electrical Safety Instructions
- 45Wiring Overview
  - WIRING DIAGRAM COLOR KEY
  - NOTICE:
    - -44-
    - Model SB1021/SB1022 ELECTRICAL
      - w/ SWITCH
      - To Electrical Panel
      - CONTROL PANEL
      - WELDERS LAMP
      - WELDING UNIT
- 46SB1021/2 Control Panel & Welding Unit
  - 220V Transformer 115/230V 2KVA Ya Chang Electric
  - ON OFF
  - LOWER DOOR LIMIT SWITCH
  - UPPER DOOR LIMIT SWITCH
  - A B C
  - D
  - Indicates area requiring changes when converting to 220V
  - -45-
  - ELECTRICAL
- 47SB1021 110V Electrical Panel, Motor & Cord
  - 110V
  - 110 VAC
  - 5-15 PLUG (Prewired)
  - -46-
  - Model SB1021/SB1022 ELECTRICAL
- 48SB1021 220V Electrical Panel, Motor & Cord
  - 220 VAC
  - 6-15 PLUG (Prewired)
  - SB1021 220V Motor Rewire
    - Indicates areas requiring changes when converting to 220V
  - -47-
  - ELECTRICAL
- 49SB1022 220V Electrical Panel, Motor & Cord
  - For Phase Coverter Wild Wire (If Used)
  - 220 VAC
  - L15-15 PLUG (as recommended)
- 50Electrical Component Pictures
  - -49-
- 51Lower Frame
  - -50-
- 52Lower Frame Parts List
  - -51-
- 53Drive System
  - -52-
- 54Drive System Parts List
  - -53-
- 55Upper Frame
  - -54-
- 56Upper Frame Parts List
  - -55-
- 57Table & Tensioning System
  - -56-
- 58Table & Tensioning System Parts List
  - -57-
- 59Electrical Cabinet
  - -58-
- 60Welder & Control Panel
  - -59-
- 61Welder & Control Panel Breakdown
- 62Machine Labels
- 63Warranty

64 pages5.55 Mb

2Customer Service
Updates
Scope of Manual
Manual Feedback
3Table of Contents
4About This Machine
- Capabilities
- Features
5Identication
- -4-
- Model SB1021/SB1022 INTRODUCTION
6Machine Specications
- www.southbendlathe.com
- Machine Specications
  - Model SB1021 14" Variable Speed Vertical Metal Cutting Bandsaw
    - P.O. Box 2027, Bellingham, WA 98227 U.S.A. 0(/.%s South Bend Lathe Co.
    - 7-5-
    - INTRODUCTION
    - -6-
    - For Machines Mfg. Since 8/09 Model SB1021/SB1022 INTRODUCTION
8Machine Specications
- www.southbendlathe.com
- Model SB1022 14" Variable Speed Vertical Metal Cutting Bandsaw
  - P.O. Box 2027, Bellingham, WA 98227 U.S.A. 0(/.%s South Bend Lathe Co.
  - 9For Machines Mfg. Since 8/09 Model SB1021/SB1022
  - -7-
  - INTRODUCTION
- 10Understanding Risks of Machinery
- Basic Machine Safety
- 12Additional Metal Cutting Bandsaw Safety
- 13Preparation Overview
  - The typical preparation process is as follows:
- Things You'll Need
  - For Lifting
  - For Power Connection
  - For Assembly
- Unpacking
- 14Cleaning & Protecting
  - Before cleaning, gather the following:
  - Basic steps for removing rust preventative:
  - Weight Load
- 15Location
  - Space Allocation
  - Physical Environment
  - Electrical Installation
  - Lighting
- 16Lifting & Moving
- Leveling & Mounting
  - Leveling
- 17Assembly
- Initial Lubrication
- Inspections & Adjustments
  - Bolting to Concrete Floors
  - Machine Mounts
- 18Power Connection
  - SB1021 110V (Prewired) Power Source
  - SB1022 (220V 3-Phase) Power Source
  - SB1021 (220V) Power Source
  - 220V Conversion for SB1021
    - To convert the Model SB1021 to operate on 220V:
- 19Test Run
  - To test run your machine:
- 20Operation Overview
  - To complete a typical operation, the operator does the following:
- 21Controls
- 22Blade Selection
  - Blade Terminology
  - Blade Length
  - Blade Width
    - Curve Cutting:
  - 23Tooth Set
    - Variable Pitch (VP):
    - Variable Pitch with Positive Rake:
    - Hook or Claw:
    - Skip or Skip Tooth:
    - Alternate:
    - Wavy:
    - Raker:
  - Tooth Type
    - Standard or Raker:
  - 24Blade Pitch (TPI)
    - To select the correct blade pitch:
- Blade Changes
25!
- To replace the blade:
- Note:
- Note:
- Blade Tensioning
  - To correctly tension the blade:
- 26Blade Breakage Blade Care & Break-In
  - The most common causes of blade breakage are:
  - Blade Care
  - Blade Break-In
    - To properly break-in a new blade:
- 27Chip Inspection Chart
- Blade Speed Chart
- 28Positioning Guide Post
  - To properly position the guide post:
- Adjusting Blade Guides
  - To properly adjust the upper and lower blade guides:
  - 29Note:
  - To tilt the table forward or backward:
- 30Tilting Table
  - To tilt the table left or right:
- Blade Welding
  - To weld the ends of blade together:
  - 31Note:
  - Note:
  - 33Note:
- Maintenance Schedule
  - Daily:
- Cleaning
  - Monthly:
  - Yearly:
34!
- Dressing Grinding Wheel
- 35Lubrication
- 36V-Belts
- Dressing Rubber Tires
  - To redress the rubber tires:
  - Sprocket Drive Belt
  - Air Pump Belt
    - Note:
    - To check/tension/replace the V-belts:
  - Speed Hub Belts
- 37Blade Tracking
  - To adjust the upper wheel for blade tracking:
- Table Calibration
  - To calibrate the table to zero:
- 38Guide Post Alignment
  - To align the guide post:
- 39Pinion Gear Backlash
  - To reduce the pinion gear backlash:
- Leadscrew End Play
  - To adjust the lead screw collars to reduce backlash:
  - Note:
    - -38-
- 40Troubleshooting
  - 41-39-
  - TROUBLESHOOTING
  - 42-40-
  - Model SB1021/SB1022 TROUBLESHOOTING
  - 43-41-
  - TROUBLESHOOTING
- 44Electrical Safety Instructions
- 45Wiring Overview
  - WIRING DIAGRAM COLOR KEY
  - NOTICE:
    - -44-
    - Model SB1021/SB1022 ELECTRICAL
      - w/ SWITCH
      - To Electrical Panel
      - CONTROL PANEL
      - WELDERS LAMP
      - WELDING UNIT
- 46SB1021/2 Control Panel & Welding Unit
  - 220V Transformer 115/230V 2KVA Ya Chang Electric
  - ON OFF
  - LOWER DOOR LIMIT SWITCH
  - UPPER DOOR LIMIT SWITCH
  - A B C
  - D
  - Indicates area requiring changes when converting to 220V
  - -45-
  - ELECTRICAL
- 47SB1021 110V Electrical Panel, Motor & Cord
  - 110V
  - 110 VAC
  - 5-15 PLUG (Prewired)
  - -46-
  - Model SB1021/SB1022 ELECTRICAL
- 48SB1021 220V Electrical Panel, Motor & Cord
  - 220 VAC
  - 6-15 PLUG (Prewired)
  - SB1021 220V Motor Rewire
    - Indicates areas requiring changes when converting to 220V
  - -47-
  - ELECTRICAL
- 49SB1022 220V Electrical Panel, Motor & Cord
  - For Phase Coverter Wild Wire (If Used)
  - 220 VAC
  - L15-15 PLUG (as recommended)
- 50Electrical Component Pictures
  - -49-
- 51Lower Frame
  - -50-
- 52Lower Frame Parts List
  - -51-
- 53Drive System
  - -52-
- 54Drive System Parts List
  - -53-
- 55Upper Frame
  - -54-
- 56Upper Frame Parts List
  - -55-
- 57Table & Tensioning System
  - -56-
- 58Table & Tensioning System Parts List
  - -57-
- 59Electrical Cabinet
  - -58-
- 60Welder & Control Panel
  - -59-
- 61Welder & Control Panel Breakdown
- 62Machine Labels
- 63Warranty

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