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IM613-B manual
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Contents
Main
Power Feed 11 SemiAutomatic Cabinet Wire Feeder
OPERATORS MANUAL
IM613-B
Safety Depends on You
Date of Purchase: Serial Number: Code Number: Model: Where Purchased:
FOR ENGINE powered equipment.
i
ELECTRIC AND MAGNETIC FIELDS may be dangerous
ii
ARC RAYS can burn.
ELECTRIC SHOCK can kill.
FUMES AND GASES can be dangerous.
FOR ELECTRICALLY powered equipment.
CYLINDER may explode if damaged.
iii
WELDING SPARKS can cause fire or explosion.
iv
PRCAUTIONS DE SRET
PRCAUTIONS DE SRET POUR LES MACHINES SOUDER TRANSFORMATEUR ET REDRESSEUR
Thank You
vv
Please Examine Carton and Equipment For Damage Immediately
vi
TABLE OF CONTENTS
vii TABLE OF CONTENTS
A-1
The PF-11 is environmentally rated IP21S per IEC60529
TECHNICAL SPECIFICATIONS Power Feed 11
COMPLETE UNITS SPEC.# TYPE LOW SPEED RATIO HIGH SPEED RATIO
COMPLETE UNITS SPEC.# TYPE INPUT POWER PHYSICAL SIZETEMPERATURE RATING
A-2
SAFETY PRECAUTION
WIRE FEEDER TO POWER SOURCE CONFIGURATIONS
MOUNTING ON TOP OF THE POWER SOURCE
HANGING
ON THE FLOOR
CABLE CONNECTIONS
CONTROL CABLE CONNECTIONS
CONTROL CABLE SPECIFICATIONS
TYPICAL CABINET FEEDER CONNECTION
CONTROL CABLE INSTALLATION:
WIRE DRIVE GEAR RATIO (HIGH OR LOW SPEED)
SELECTING THE PROPER GEAR RATIO
CHANGING THE WIRE DRIVE RATIO
DRIVE GEAR
PHILLIPS HEAD SCREW
A-5
A-6
FIGURE A.3
DIP SWITCH SETUP
SETTING DIP SWITCHES IN THE CONTROL BOX
S1 DIP Switch Bank on Control Box Motherboard (For Software version S24456-1)
A-7
FIGURE A.4
SETTING DIP SWITCHES IN THE WIRE DRIVE
S2 DIP Switch Bank on Control Box Motherboard (For software version S24456-1)
S1 DIP Switch Bank on Wire Drive Control Board (For software version S24468-1)
WIRE FEED DRIVE ROLL KITS AND FAST-MATEGUN ADAPTER GUIDE TUBES
FAST-MATEGUN ADAPTER GUIDE TUBES
PROCEDURE TO INSTALL DRIVE ROLLS AND GUIDE TUBES
DRIVE ROLL KIT AND GUIDE TUBE INSTALLATION
A-9
GUN AND CABLE ASSEMBLIES
MAGNUM GUNS
GUN CONNECTION GUIDELINES
A-10
LIFTING HANDLE
GMAW SHIELDING GAS
A-11
OPTIONAL FEATURES INSTALLATION
OPTIONAL PANELS FOR CONTROL BOX
GENERAL PANEL INSTALLATION GUIDELINES:
B-1
SAFETY PRECAUTIONS
PRODUCT DESCRIPTION
RECOMMENDED PROCESSES AND EQUIPMENT
RECOMMENDED PROCESSES
RECOMMENDED EQUIPMENT
B-2
B-3
B-4
CONTROL BOX PANELS -- SET UP CONTROLS DESCRIPTION
CONTROL BOX -- PC BOARD ADJUSTMENTS
B-5
B-5 CONTROL BOX -- SETTING OPERATING LIMITS
CONTROL BOX -- USING OPERATING LIMITS
B-6
WIRE DRIVE OPERATION
WIRE DRIVE SETTINGS -- EXTERNAL
B-7
B-7 WIRE DRIVE -- PC BOARD ADJUSTMENTS
WIRE REEL LOADING - READI-REELS, SPOOLS OR COILS
To Mount a 30 Lb. (14 kg) Readi-Reel Package (Using the Molded Plastic K363-P Readi-Reel Adapter:)
To Mount 10 to 44 Lb. (4.5-20 kg) Spools (12"/300 mm Diameter) or 14Lb.(6 Kg) Innershield Coils:
B-8
FEEDING ELECTRODE AND BRAKE ADJUSTMENT
DRIVE ROLL PRESSURE SETTING
GAS GUARD REGULATOR SETTING
B-9
MAKING A WELD
WIRE REEL CHANGING
WIRE FEED OVERLOAD PROTECTION
B-10
COMPONENT STATUS LIGHTS
STATUS LIGHT STATES
B-11
STATUS LIGHT STATES (CONT)
C-1
C-2
DESCRIPTION OF OPTIONAL CON- TROL BOX PANELS
OPTIONAL PANELS FOR CONTROL BOX
K1543, K1544 AND K1545 INPUT CABLE ASSEMBLIES
C-3
WIRE SPINDLE ADAPTERS
GUN AND CABLE ASSEMBLIES
K1649-1 MOUNTING BRACKET-
K1536-1 WATER FLOW SENSOR KIT
K659-1 GAS GUARD REGULATOR
MAINTENANCE
D-1
Avoiding Wire Feeding Problems
Periodic Maintenance
Procedure for Removing Feedplate from Wire Feeder
HOW TO USE TROUBLESHOOTING GUIDE
E-2
E-3
E-4
E-5
E-6
Page
E-8
E-9
E-10
E-11
E-12
F-1
P.C. BOARD
CONTROL
WIRING DIAGRAM - POWER FEED 11 WIRE FEEDER
INPUT ELECTRODE CABLE
F-2
BOARD
N.E.
DOOR
INTERFACE
F-3
B-UF
L10834
Page
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AVISO DE PRECAUCION ATTENTION WARNUNG ATENO
AVISO DE PRECAUCION ATTENTION WARNUNG ATENO