E-9

 

 

TROUBLESHOOTING

 

E-9

 

 

 

 

 

 

 

 

Observe all Safety Guidelines detailed throughout this manual

 

 

PROBLEMS

POSSIBLE CAUSE

 

RECOMMENDED

 

 

(SYMPTOMS)

 

COURSE OF ACTION

 

 

 

 

 

 

 

 

 

17.

Dual Procedure is not function-

a. Faulty local dual procedure

 

 

 

ing when using the local dual

switch or CB mother board.

 

 

 

procedure switch (on CB).

Disconnect harness plug from J5

 

 

 

Status lights are solid green on

of CB mother board. Check that

 

 

 

CB and Head boards.

there is continuity between plug

 

 

 

 

 

pins 1 and 7 local DPS is in posi-

 

 

 

 

 

tion Abut not when in gun or

 

 

 

 

 

B. Now check that there is con-

 

 

 

 

 

tinuity between plug pins 1and 8

 

 

 

 

 

when local DPS is in position B

 

 

 

 

 

but not when in Gunor A. If

 

 

 

 

 

any of these continuity tests fail,

 

 

 

 

 

repair or replace switch or switch

 

 

 

 

 

harness to correct the problem,

 

 

 

 

 

Otherwise, replace CB mother

 

 

 

 

 

board.

 

 

 

 

 

 

 

18.

Wire feed speed is consistent

a. Dip switch on feed head board

 

 

 

and adjustable, but operates at

does not match gear ratio used at If all recommended possible areas of

 

the wrong speed.

gear box. If using a high speed

 

misadjustment have been checked

 

 

 

gear, the feed head PC board dip

 

and the problem persists, Contact

 

 

 

switch 8 must be set to 1 or ON. your local Lincoln Authorized

 

 

 

b. Feed head board is not properly

 

Field Service Facility.

 

 

 

 

 

 

 

 

reading DIP switch. Replace feed

 

 

 

 

 

head PC board.

 

 

19. Status LED not solid green

a. see LED Status Light Chart.

CAUTION

If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.

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Lincoln Electric IM613-B manual Possible Cause