Lincoln Electric IM613-B manual Table of Contents

	TABLE OF CONTENTS		vi
		Page
	Installation	Section A
	Technical Specifications	A-1
	Safety Precautions	A-2
	Wire Feeder to Power Source Configurations	A-2
	Mounting on Top of the Power Source	A-2
	Hanging	A-2
	On the Floor	A-2
	Control Box Orientation	A-2
	Cable Connections	A-3
	Control Cable Connections	A-3
	Control Cable Specifications	A-3
	Typical Cabinet Feeder Connection	A-3
	Control Cable Installation	A-3
	Electrode Cable Connections	A-3
	Electrode Cable Installation	A-3
	Work Cable Connections	A-4
	Wire Drive Gear Ratio (High or Low Speed)	A-4
	Selecting the Proper Gear Ratio	A-4
	Changing the Wire Drive Ratio	A-4
	DIP Switch Setup	A-6
	Setting DIP Switches in the Control Box	A-6
	Setting DIP Switches in the Wire Drive	A-7
	Wire Feed Drive Roll Kits	A-8
	Procedure to Install Drive Rolls and Wire Guides	A-8
	Gun and Cable Assemblies	A-9
	Gun Connection Guidelines	A-9
	GMAW Shielding Gas	A-10
	Lifting Handle	A-10
	Optional Features Installation	A-11
	Optional Panels for Control Box	A-11
	General Panel Installation Guidelines	A-11
Operation		Section B
	Safety Precautions	B-1
	Product Description	B-1
	Recommended Processes and Equipment	B-1
	Duty Cycle	B-1
	Control Box Operation	B-1
	Control Box Panels - Upper Panel	B-1
	Control Box Panels - Set Up Controls Description	B-4
	Control Box - P.C. Board Adjustments	B-4
	Control Box - Setting Operating Limits	B-5
	Control Box - Using Operating Limits	B-5
	Wire Drive Operation	B-6
	Wire Drive Settings - External	B-6
	Wire Drive - P.C. Board Adjustments	B-7
	Wire Reel Loading	B-7
	Feeding Electrode and Brake Adjustment	B-8
	Drive Roll Pressure Setting	B-8
	Gas Guard Regulator Setting	B-8
	Making a Weld	B-9
	Wire Reel Changing	B-9
	Wire Feed Overload Protection	B-9
	Component Status Lights	B-10
	Status Light States	B-10
	Accessories	Section C
	Drive Roll and Guide Tube Kits	C-1
	Other Accessories	C-2
	Maintenance	Section D
	Safety Precautions	D-1
	Routine Maintenance	D-1
	Avoiding Wire Feeding Problems	D-1
	Periodic Maintenance	D-1
	Procedure for Removing Feedplate from Wire Feeder	D-1