2.0 Instructions for Tape Shielded Cable

Prepare Cable

2.1Check to be sure cable size fits within kit range as shown in Table 1.

2.2Prepare cable using dimensions shown in Figure 1. BE SURE TO ALLOW FOR DEPTH OF TERMINAL LUG. If necessary to prevent tape shield from unrolling, hold down edge with a single wrap of 3MEMI Copper Foil Shielding Tape 1181.

NOTE: Provide additional exposed conductor distance to account for growth during crimping of ALUMINUM lugs or connectors as follows:

Aluminum Lug

2 - 350

400 - 650

750–1000

1250 - 2000

and Connector

1/4” (6 mm)

1/2” (13 mm)

3/4” (19 mm)

Field determined

Growth Allowance

 

 

 

 

 

 

 

 

 

NOTE: It is imperative to remove all remnants of the semi-con layer, even if the semi-con layer comes off as one layer. There should not be any remaining black areas, or particles, on the cable insulation layer.

Jacket Removal Length

Depth Of Terminal Lug + Growth Allowance

9" (229 mm)

3" (76 mm)

1-1/2" (38 mm)

Semi-Con

Tape Shield

Cable Jacket

Figure 1

3.0Install Ground Braid

3.1Select a Scotch® Mastic Strip 2230 from kit and remove white release liners. Using light tension, apply a SINGLE

WRAP of mastic around the cable jacket 1/4" (6 mm) from cut edge (Figure 2). Cut off excess.

1/4" (6 mm)

Semi-Con

Tape Shield

1st Scotch® Mastic Strip 2230

Cable Jacket

Figure 2

78-8113-5099-6 Rev E

3

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3M 7623-T-110 Instructions for Tape Shielded Cable, Prepare Cable, Install Ground Braid, Aluminum Lug 400 750-1000 1250