NOT FOR USE IN MANUFACTURED MOBILE HOMES
The Discharge Pipe
General Safety
Must not be plugged or blocked
a. DO NOT cover the temperature-pressure relief valve
General Safety cont’d
ILY INJURY, OR PROPERTY DAMAGE
Table of Contents
Preparing for the New Installation
Introduction
MANUAL BEFORE ATTEMPTING TO INSTALL OR OPERATE THE WATER HEATER
Abbreviations Found In This Instruction Manual
Typical Installation
Some models are equipped with circulating loop fittings
Locating the New Water Heater
Facts to Consider About the Location
Facts to Consider About the Location cont’d
Locating the New Water Heater cont’d
Combustion Air and Ventilation
Locating the New Water Heater cont’d
Venting Through Roof - Clearances
Figure 3a
Figure 3b
Locating the New Water Heater cont’d
b. ALL AIR FROM OUTDOORS see Figures
Installing the New Water Heater
Water Piping
Installing the New Water Heater cont’d
Temperature-Pressure Relief Valve
the temperature-pressure relief valve, and the discharge pipe
RELIEF VALVE OPENING
Wiring
Filling the Water Heater
Installing the New Water Heater cont’d
OPTIONAL Field Installed Wiring
Wiring cont’d
Installing the New Water Heater cont’d
OPTIONAL Field Installed Wiring cont’d
WIRING DIAGRAM
Venting
Installing the New Water Heater cont’d
VENTING THROUGH AN OUTSIDE WALL
See rating plate for BTU/HR rating
Venting cont’d
Installing the New Water Heater cont’d
VENTING THROUGH AN OUTSIDE WALL cont’d
4″ PVC, ABS or CPVC Schedule 40 vent piping
Installing the New Water Heater cont’d
The vent piping may be installed as follows
VENTING SYSTEM EXAMPLE INSTALLATIONS FOR ALL MODELS
NOTE See pages 21 and 22 for vertical venting through a roof
Installing the New Water Heater cont’d
Venting cont’d
VENTING THROUGH AN OUTSIDE WALL cont’d
40 AND 50 GALLON 40,000 BTU/HR MODELS 3″ VENT
Installing the New Water Heater cont’d
Cementing PVC, ABS or CPVC Pipe and Fittings
3″ DIA. VENT
NUMBER OF
Installing the New Water Heater cont’d
CUTTING OPENING THROUGH AN OUTSIDE WALL AND COLLAR INSTALLATION
INSTALLATION SHOWING USE OF PVC, ABS OR CPVC PIPE
CONNECTING VENT TO BLOWER
Installing the New Water Heater cont’d
VENTING THROUGH A ROOF ALL MODELS
3″ PVC, ABS or CPVC Schedule 40 vent piping
4″ PVC, ABS or CPVC Schedule 40 vent piping
Gas Piping
Installing the New Water Heater cont’d
VENTING THROUGH A ROOF cont’d
3″ DIA. VENT
Installing the New Water Heater cont’d
GAS PIPING WITH FLEXIBLE CONNECTOR
GAS PIPING WITH ALL BLACK IRON PIPE TO GAS CONTROL
SEDIMENT TRAP
Installation Checklist
Installing the New Water Heater cont’d
BEFORE OPERATING THE HEATER
MODEL RATING PLATE
Operating
BEFORE THE WATER HEATER WILL OPERATE
75 GALLON 70,000 AND 75,000 BTU/HR
OPERATION
Operating cont’d
THIS WATER HEATER. FOR YOUR SAFETY IF YOU SMELL GAS
Make sure gas and electric power are connected properly
AN ODORANT IS ADDED TO THE GAS USED BY
FOR YOUR SAFETY READ BEFORE OPERATING
WARNING TURN OFF ALL ELECTRIC POWER BEFORE SERVICING
Operating cont’d
OPERATING INSTRUCTIONS
Temperature Regulation
Start Up Conditions
For Your Information
Operational Conditions
For Your Information cont’d
VENTING MANUAL RESET SWITCH
SMELLY WATER cont’d
“AIR” IN HOT WATER FAUCET’S
Periodic Maintenance
Burner Cleaning
Venting System Inspection
Burner Inspection
Periodic Maintenance cont’d
Temperature-Pressure Relief Valve Operation
Housekeeping
Anode Rod Inspection
Drain Valve Washer Replacement
Service
Draining
Periodic Maintenance cont’d
Leakage Checkpoints
faucet before turning “ON” gas to the water heater
Troubleshooting
THERMOSTAT AND GAS SUPPLY CHECK
Troubleshooting cont’d
SYSTEMS CHECK
Troubleshooting cont’d
PROBLEM
SOLUTION
Thermostat problems
Blower/Draft Hood Assembly for 40,000 Btu/Hr Models Only
Repair Parts
PVC, ABS or CPVC items for all models supplied locally
Repair Parts cont’d
THIS IS A REPAIR PARTS LIST, NOT A PACKING LIST
PART
DESCRIPTION