Unfold Upper Handlebar Assembly

(Figure 7)

1.Rotate the handlebar into operating position.

NOTICE: Be careful not to damage cable spring hooks when rotating handlebar upward.

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2

1

5

 

 

3

4

1.Shift Rod

2.Handlebar Hardware

3.Shift Rod Hardware

4.Upper Handlebar Assembly

5.Lower Handlebar

Figure 7

2.Install the remaining handlebar hardware attaching the upper handlebar assembly to the lower handlebar (Figure 5).

3.Tighten all hardware.

4.Remove packaging around shift rod.

5.Rotate shift rod into place and tighten hardware.

6.Connect shift rod to speed selector arm and adjust as specified in Speed Selector Adjustment on page 30.

7.Adjust attachment control cable as specified in Attachment Clutch/Brake Adjustment on page 30.

8.Adjust traction control cable as specified in Traction Drive Clutch Adjustment on page 33.

Connect Headlight Wire Harness

(Figure 8)

NOTICE: The headlight wire harness comes attached to the upper handlebar assembly.

1.Route the wire harness along the interior of the right side handlebar.

2.Connect to the engine electrical plug.

4

1

5

32

1. Wire Harness

2. Cable Tie

3. Cable Anchor

4. Engine Electrical Plug

5. Excess Wire Harness Figure 8

3.Press cable anchor into mounting hole in the frame near the engine electrical plug.

4.Secure the wire harness to the handlebars using the cable ties attached to the wire harness.

5.Gather excess wire harness length and fasten together with cable tie included in literature pack.

Install Trigger Cable Assembly (920020)

(Figure 9)

NOTICE: Trigger cable assembly comes attached to the Sno-Thro unit.

1.Attach remote trigger cable assembly to upper handlebar assembly using one 1/4" x 1-1/2" oval head machine screw and one 1/4" locking washer.

EN - 10