ASSEMBLY

Tools Required:

•Pliers

•Open-End Wrenches: 3/8", 7/16", 1/2", 9/16" and/or Adjustable Wrench

•Tire Gauge

•Torque Wrench (Optional)

Unfold Lower Handlebar

(Figure 4)

1.Remove wheel pins from each side of the unit and slide wheels away from frame (Figure 4). Do not remove wheels completely.

IMPORTANT: Be sure to block wheels or secure unit so it does not move during assembly.

.

1

4

2 3

1.Lower Handlebar

2.Wheel Pin

3.Wheel

4.Mounting Hole

Figure 4

2.Rotate lower handlebar out from unit so lower handlebar mounting holes align with mounting holes on the unit frame.

3.Secure lower handlebar to unit using two 3/8" x 3/4" hex head serrated flange bolts (Figure 3, Item 2).

4.Tighten all four bolts to 25 – 42 lbf-ft (33.9 – 56.9 N•m).

5.Slide both wheels back into place and reinstall wheel pins (Figure 18).

Attach Upper Handlebar Assembly

(Figures 5 and 6)

1.Attach upper handlebar assembly to lower handlebar using two sets of the handlebar hardware. One set to attach each side of the handlebars (Figure 5).

IMPORTANT: DO NOT tighten hardware. Allow upper handlebar assembly to hang from the lower handlebars for the next step (Figure 5).

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7

6

5

4

2

3

1

1. Upper Handlebar Assembly

2.Lower Handlebar

3.5/16" x 2-1/4" Round Head Square Neck Grade 5 Bolt

4.Handlebar Spacer

5.Flat Steel Washer

6.Locking Washer

7.5/16" Nyloc Nut

Figure 5

2.Hook spring end of attachment control cable to the clutch arm (Figure 6).

3.Hook spring end of the traction control cable to the cable eyelet on back of frame (Figure 6).

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3

4

2

1

1.Clutch Arm

2.Cable Eyelet

3.Attachment Control Cable

4.Traction Control Cable

Figure 6

EN - 9