MOWER DECK REMOVAL & INSTALLATION - 52” DECKS

NOTE: Perform mower removal and installation on a hard, level surface such as a concrete floor.

6.Turn the ignition switch OFF and remove the key. Remove the 4x4 wood blocks.

7.Insert ratchet into 3/8” (9.5 mm) square hole in idler pulley arm (A, Figure 14) and pull to release belt tension. Install the mower belt (B) as shown in Figure 14.

 

WARNING

 

E

D

F B

C

 

 

 

 

After lowering the mower cutting height, engage

 

 

 

 

parking brake, turn off the mower blades, turn the

 

 

 

 

ignition switch to STOP, and remove key before

 

 

 

E

attempting to install or remove the mower.

 

 

 

 

 

 

 

Removing the Mower Deck

 

 

 

 

 

1.

Turn the mower blades OFF, put the ground speed

E

 

 

 

 

 

 

 

 

control levers in START/PARK position, turn the

 

 

 

 

 

ignition OFF, and wait for all moving parts to stop.

 

 

 

 

2.

Pivot the front wheels forward.

 

 

 

 

 

3.

Insert ratchet into 3/8” (9.5 mm) square in idler pulley

 

D

A

 

 

arm (A, Figure 14) and pull to release belt tension.

 

 

 

 

 

Remove the mower belt (B) from engine drive pulley

Figu e 14. Mower Belt R uti

g

 

 

(C).

 

 

 

 

A. Idler Pulley Arm

 

 

 

4.

Turn the ignition switch from OFF to RUN without

 

 

 

B. M wer Belt

 

 

 

 

starting the engine.

 

 

 

 

 

 

C. Engine Dr ve Pulley

 

 

5.

Use the mower cutting height switch to raise he

 

 

D. Fixed Idler Pulley (2)

 

 

 

mower deck.

 

 

 

 

 

E. Arbor Drive Pulley (3)

 

 

6.

Place 4x4 wood blocks under the front and rear lip f

 

 

F. Adj stable Tension Idler Pulley

 

 

the mower deck to securely support it.

 

 

 

 

 

 

7.

Use the mower cutting height switch to fully lower the

 

 

 

 

 

mower so that is it resting on the 4x4 wood blocks.

 

 

 

 

8.

Turn the ignition switch to OFF and remove the key.

 

 

 

 

9.

Remove the hair pin clip (A, Figure 15) securing the

 

 

 

 

 

rear mower lift arm. Separate the lift arm from the

 

 

 

 

 

mower deck. Repeat for both sides of mower.

 

 

 

 

10. Remove hair pin clip (B) securing the front hitch

 

 

 

 

 

(C). Separate the front hitch rod from the mow r

 

 

 

 

 

deck. Repeat for both sides of mower.

 

 

 

 

11. Slide the mower deck out from under the rider.

C

 

B

 

 

 

 

 

 

Installing the Mower Deck

Reproduction

 

 

1.

 

 

 

Slide the mower deck under the right side of the rider.

 

 

 

 

 

Slide the mower forward and hook the front hitch rod

 

 

 

 

 

(C, Figure 15) to the front mower deck hooks.

 

 

 

 

2.

Install the front hitch rods and secure with hair pin

 

 

 

 

 

clips (B).

 

A

 

 

 

3.

Slide the mower deck backwards and connect the

 

 

 

 

 

 

 

 

rear lift arms to the mower deck. Secure with hair pin

 

 

 

 

 

clips (A).

 

 

 

 

 

4.

Insert the key into the ignition switch. Turn the switch

 

 

 

 

 

from OFF to RUN without starting the engine.

 

 

 

 

5.

Use the cutting height switch to raise the mower until

Figure 15. Mower Hitch Components

 

 

it is no longer resting on the 4x4 wood blocks.

 

 

A. Hair Pin Clip, Rear

 

 

 

 

 

 

 

 

 

 

 

 

B. Hair Pin Clip, Front

 

 

 

 

 

 

C. Front Hitch Rod

 

 

 

18

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Image 18
Axion ZT18533, CZT2142 Figu e 14. Mower Belt R uti Idler Pulley Arm, Wer Belt, Engine Dr ve Pulley, Fixed Idler Pulley
Page 17 Page 19

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