Symptom:

What it may indicate:

What you should do:

 

 

 

16.0 Compressor

(a)Compressor leaks air at

leaks air

connections or ports.

(b)Compressor unloader mechanism malfunction.

 

 

 

(c) Damaged

compressor head

 

 

 

 

 

gasket.

 

 

 

 

 

 

 

 

 

 

Testing for leaks

 

 

 

Head

 

 

with soap solution.

 

 

gasket

 

 

 

 

 

 

 

location

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

ðCheck for leaking, damaged or defective compressor fittings, gaskets, etc. Repair or replace as necessary.

ðGo to Test 6 on page 30.

ðAn air leak at the head gasket may indicate a downstream restriction such as a freeze- up or carbon blockage and/or could indicate a defective or missing safety valve. Find blockage (go to 9.0(f) for details.) and then replace the compressor. Do not re-use the safety valve without testing. See Symptom 12.0(a).

17.0Compressor (a)Improperly installed plugs or

leaks coolant

coolant line fittings.

(b)Damaged compressor head gasket.

ðInspect for loose or over-torqued fittings. Reseal and tighten loose fittings and plugs as necessary. If overtorqued fittings and plugs have cracked ports in the head, replace the compressor.

ðAn air leak at the head gasket may indicate a downstream restriction such as a freeze- up or carbon blockage and/or could indicate a defective or missing safety valve. Find blockage (go to 9.0(f) for details.) and then replace the compressor. Do not re-use the safety valve without testing. See Symptom 12.0(a).

 

 

(c) Porous compressor head casting.

ð If casting porosity is detected, replace the

 

 

 

compressor.

 

 

 

 

 

 

18.0 Noisy

(a)Damaged compressor.

ð Replace the compressor.

 

compressor

 

 

 

 

(Multi-cylinder

 

 

 

 

compressors only)

 

 

 

 

 

 

 

 

Other Miscellaneous Areas to Consider

This guide attempts to cover most compressor system problems. Here are some rare sources of problems not covered in this guide:

Turbocharger leakage. Lubricating oil from leaking turbocharger seals can enter the air compressor intake and give misleading symptoms.

Where a compressor does not have a safety valve installed, if a partial or complete discharge line blockage has occurred, damage can occur to the connecting rod bearings. Damage of this kind may not be detected and could lead to compressor problems at a later date.

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BENDIX TU-FLO 400-500-1000 AIR COMPRESSOR manual Leaks coolant Coolant line fittings, Noisy