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PILOT ASSEMBLY INSPECTION,

CLEANING AND REPLACEMENT

Step 1. Turn off the gas supply to the water

Primary Air

Heater. Rotate gas control knob to the

Opening

“OFF” position.

 

Step 2. Remove outer jacket door.

Step 3. Remove burner assembly per

Service Procedure AG-IV page 20.

Step 4. Remove the pilot assembly from the burner assembly.

Step 5. Inspect the pilot assembly for the following:

a)Primary air opening for any blockage .

Must be free from any debris (dirt, lint, dust, etc.).

b)Kinks or cracks in the pilot tube. If found, the pilot must be replaced.

SERVICE PROCEDURE AG-II

Pilot Assembly Inspection, Cleaning

and Replacement For Models Using

Honeywell Gas Control

Figure 12

Pilot Orifice

Step 6. Inspect pilot orifice:

Figure 13

 

a)Remove 7/16” nut from the bottom of the pilot assembly.

b)Remove pilot tube and pilot orifice.

c)Inspect pilot orifice for blockage, must be free from any debris (dirt, lint, dust, etc.).

d)Reassemble pilot orifice and pilot tube to pilot assembly.

Step 7. Install pilot assembly to burner assembly using the screw from Step 4.

Step 8. Reinstall burner assembly per Service Procedure AG-IV page 22: Steps 10 through 12.

Step 9. To resume operation follow the instructions located on the lighting instruction label or the lighting instructions located in the installation and operation manual.

Step 10. Check all gas connections for gas leaks using a soapy water solution.

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Bradford-White Corp C(S, D)W275T*(BN, CX service manual Pilot Assembly Inspection Cleaning and Replacement