PILOT/ELECTRODE ASSEMBLY INSPECTION,
CLEANING AND REPLACEMENT
Step 1. Turn off gas supply to water heater. Rotate knob
of gas control/gas valve
to “OFF” position.
Step 2. Remove outer j acket door.
Step 3. Remove right side of inner door per
SERVICE PROCEDURE RG-I, steps
3a through 3c.
Step 4 Disconnect thermocouple/thermopile, pilottube,
and feedline from gas control/gas valve.
NOTE: Feedline nut for natural gas control
uses right hand threads, LP control uses left hand thread.
Step 5 Disconnect piezo ignition wire from piezo igniter.
Step 6. Remove burner assemb ly from combustion chamber.
Step 7. Remove pilot/ electrode assembly fro m feedline
Step 8. Inspect pilot for the fo llowing:
a) Primary air openings for blockage. Must be free from any
debris (dirt, lint, etc).
b) Kinksor cracks in the pilot tube. If found,
the pilot must be replaced.
Step 9. Inspect pilot orifice:
a)Remove ½" nut from bottom of pilot assembly.
b) Remove pilot tube and pilo t orifice.
c)Inspect pilot orifice for blockage, must be cleaned or replaced.
(Honeywell pilot orifice not replaceable, replace pilot assembly)
Step 10. Install pilot/electrode assembly to feedline, secure with screw from step 7.
Step 11. Re-Install burner assembly into combustion chamber, connect feedline,
pilot tube and thermocouple/ thermopile to gas conrol/ga s valve.
Step 12. Install inner door per SERVICE PROCEDURE RG-I, step 4through 13.
Step 13. To resume operation follow the instructions located on the lighting instruction label or the lighting instructions
located in the installati on and operation manu al.
Primary Air
Opening
The Bradford White
DEFENDER
Safety System®
For White Rodgers Contro l,
depress knob slightly and rotate
clockwise to the “OFF” pos ition.
For Robertshaw Control, rotate
knob clockwise to the “OFF”
position.
Pilot Orifice
Feedline Nut
SERVICE PROCEDURE RG-III
Pilot Assembly Inspection, Cleaning
and Replacement
For Honeywell Control, rotate
knob counter-clockwise t o the
“OFF” position.
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Removal of thermopile from
Honeywell pilot assembly is not
recommended, but can be
achieved by viewing the pilot
assembly from the top and
pressing the thermopile towards
the right while pulling to remove.
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