THERMOCOUPLE REPLACEMENT (White Rodgers/Robertshaw Gas Valve)
Step 1. Turn off gas supply to water heater. Rotate knob of combination
thermostat/gas valve to “O FF” position.
Step 2. Remove outer jacket door.
Step 3. Remove right side of inner door per SERVICE PROCEDURE RG-I, steps 3a through 3c.
Step 4 Disconnect thermocouple from combination thermostat/gas valve. Locate other end of
thermocouple inside of combus tion chamber and remove from pilot bracket. Pull firmly pul ling away
from thepilot assembly.
Step 5. Install new thermocouple into pilot bracket making certain the thermocouple is fully engaged into the pilot
bracket. Position ther mocouple against left si de inner door flange at its original position. C onnect other end of
thermocouple to combination thermostat/gas valve (finger tight + ¼ turn).
Step 6. Inspect inner door gasket per
SERVICE PROCEDURE RG-I, Step 4.
Step 7. Install righ t side inner door per
SERVICE PROCEDURE RG-I,
Step 10 through Step 13
Step 8. To resume operation follow the instructions located on the lighting instruction label or the lighting
instructions located in the installation and operation manual.
Thermocouple position
For White RodgersControl,
depressknob slightly and rotate
clockwise to the “OFF” position.
For Robertshaw Control, r otate
knob clockwise to the“OFF”
position.
Step 1. Disconnect t hermocouple from combina tion thermostat/gas valv e.
Step 2. Using a multimeter capable of measuring millivolts, connect
one alligator clip to the end ball or contact portion of the
thermocouple, and the other alligator clip to copper portion of
the thermocouple.
Step 3. Following the lighting instruction label on t he heater, proceed to ligh t the pilot and allow to opera te for
three minutes. It will be necessary to hold the pilo t button down continuously throughout this test.
Areading of 20 to 30 millivolts indicates good thermocouple output.
OPEN CIRCUIT THERMOCOUPLE TESTING (White Rodgers/Robertshaw Gas Valve)
SERVICE PROCEDURE RG-II
Thermocouple/Thermopile Testing and
Replacement
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